What is a Ready Mix Concrete Plant?
A ready mix concrete (RMC) plant is a manufacturing facility that produces concrete in specific mixes according to project requirements. Concrete is made to order for each project, and the ingredients are mixed at the plant and transported to the job site.
Ready Mix Concrete Plant Components
Aggregate Storage
Aggregates are the granular materials that make up the bulk of a concrete mix. A ready mix concrete batching plant includes silos to store each separate aggregate (sand, gravel, or crushed stone).
Cement Silo
A separate silo stores cement, which is the main binder in concrete. These cement silos have a loading system to add cement to the silo, and a metering system to measure the right amount for every batch accurately.
Admixture Tanks
Separate tanks store “admixtures,” which include accelerators, plasticizers, and retarders that are added to strengthen the concrete mixture.
Batch Plant
The batch plant is the most important element of a ready to mix plant. Here, the ingredients are measured out, mixed together, and loaded into the truck mixer. The batch plant consists of a control room, a high-speed mixer, and weight hoppers.
Truck Mixers
Truck mixers carry concrete to the construction site, while it’s being mixed. They come with a discharge chute to deliver the concrete once on site.
Types of Ready Mix Concrete Plants Lontto Offers
Whatever kind of ready mix plant you need, we’ve got something to suit your requirements. Explore our collection of ready mix concrete batching plants and choose yours.
Stationary Concrete Plants
HZS25 Concrete Batching Plant
- Great for small to medium projects
- 18.5 KW mixing power
- Option for 2 or 3 storage bins
- Sensor-activated weighing system
- Lift hopper aggregate transportation system
- Customizable control system
- Manual and automatic functions
- Mixer Model: JS500
- Aggregate Batcher: PLD800
- Productivity: 25 m³/h
HZS35 Concrete Batching Plant
- Durable, all-steel build
- Adjustable feeding height
- Minimal footprint
- Lift hopper conveying
- Mixer Model: JS750
- Aggregate Batcher: PLD1200
- Productivity: 35 m³/h
HZS50 Ready Mix Concrete Batch Plant
- Good for medium-scale projects
- Can be modified for multiple storage bins
- Lift hopper conveying system
- Low noise levels
- Minimal footprint
- Mixer Model: JS1000
- Aggregate Batcher: PLD1600
- Productivity: 50 m³/h
HZS60 Concrete Batching Plant
- Upgraded belt conveyor aggregate transport system
- Fully automatic control system
- Mixer Model: JS1000
- Aggregate Batcher: PLD1600
- Productivity: 60 m³/h
HZS75 Concrete Batching Plant
- 3 to 4 storage bins
- Lift hopper conveying system
- Automatic drop compensation
- Sandstone moisture and content compensation
- Fully automatic control system
- Mixer Model: JS1500
- Aggregate Batcher: PLD2400
- Productivity: 75 m³/h
HZS90 Ready Mix Concrete Batch Plant
- Conveyor belt system
- 4 aggregate storage bins
- Fully automatic and adjustable control system
- Mixer Model: JS1500
- Aggregate Batcher: PLD2400
- Productivity: 90 m³/h
HZS120 Concrete Batching Plant
- 4 storage bins
- Excellent for large-scale projects
- Belt conveyor for maximum output
- Fully automatic control system
- Can be adjusted according to your production requirements
- Productivity: 120 m³/h
- Aggregate Batcher: PLD3200
- Mixer Model: JS2000
Portable Ready Mix Concrete Plants
YHZS-25 Mobile Concrete Batching Plant
- Low noise during operation
- Fully sealed production mode
- Automatic malfunction diagnosis
- Advanced dust removing system
- Manual and fully automatic options
- Productivity: 25m³/h
- Model Mixer: JS500
- Aggregate Batcher: PLD800
YHZS-35 Mobile Concrete Batching Plant
- Fully automatic control system
- Electric pulse de-duster function
- Productivity: 35m³/h
- Model Mixer: JS750
- Aggregate Batcher: PLD1200
YHZS-50 Mobile Concrete Batching Plant
- Great for medium-scale projects
- Dynamic display panel
- PC+PLC control system
- Productivity: 50 m³/h
- Model Mixer: JS1000
- Aggregate Batcher: PLD1600
YHZS-75 Mobile Concrete Batching Plant
- High-capacity mobile batch plant
- Frequency control feature
- Rainproof conveyor belt
- Centralized oil lubrication
- Warning system for low oil
- Warning system for overvoltage
- Productivity: 75 m³/h
- Model Mixer: JS1500
- Aggregate Batcher: PLD2400
How to Choose the Right Ready Mix Concrete Plant
Stationary or Mobile Concrete Ready Mix Plant?
Consider choosing a stationary RMC plant for large-scale projects with a continuous high demand for concrete. They offer more precise mixing and quality control, but they are best suited for long-term projects in one location.
Opt for a mobile ready mix batching plant if you do projects with smaller concrete needs or projects that move around a lot. It’s a great idea if your site is located far away from established ready-mix concrete plants. This strategy can’t keep up with large-scale projects, but can be perfect for small to medium projects.
Wet or Dry Ready Mix Concrete Mixing Plant?
Large projects usually prefer wet mix for consistent output. They are pre-mixed at the plant and delivered to the site ready for use. This is by far the better choice to maintain quality control, thanks to its pre-mixing consistency.
Dry mix plants are more flexible in terms of mix design changes and transportation. They tend to have a smaller footprint, so they are handy for smaller sites. However, there’s more room for quality control problems.
Your Ready Mix Concrete Production Needs
Calculate your ready-mix concrete volume requirements carefully. Select a concrete plant with a capacity that slightly surpasses your average demand. This will prevent delays while avoiding the higher cost of an unnecessarily large plant.
What’s Your Budget?
Concrete plants are a major investment. Be realistic about your budget and don’t only consider the initial price, but also factor in ongoing costs like fuel, maintenance, and labor. Remember, a cheaper plant now might mean higher expenses in the long run.
Environmental Regulations
Be aware of local regulations on noise, dust, and wastewater related to concrete production. Consider a concrete mix plant with features like dust suppression, noise reduction, and water recycling for easier environmental compliance.
What is the Ready Mix Concrete Plant Price?
The price of a ready mix concrete batching plant can range anywhere from $80,000 to $2 million. The final cost depends on the plant’s production capacity requirements and technological specifications.
Why Buy Concrete Ready Mix Plant from Lontto?
Professional Installation and Training
Your concrete plant will be installed by a skilled engineer, who will also provide on-site training for your staff.
Excellent After-Sales Support
Our support doesn’t end with installation. Reach out whenever you need assistance – we’re here for you.
30+ Years of Experience in the Industry
With over 30 years of concrete expertise and machinery shipped to 60+ countries, we’re the industry partner you can trust. Our deep knowledge sets us apart.
Certified Quality Management System
Our ISO 9001:2000 certification assures consistent product and service quality, meeting international standards.
Whatever your ready mix concrete plant requirements, our professionals are here to help. Get in touch with Lontto today and find the perfect machine to take your construction projects to the next level.
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