- 40 National Patents
- ISO 9001 Certified
- Fully Automated Machines
- High Production Value
- Certified By EU
Fully Automatic Fly Ash Brick Making Machine
- More than 40 patents in China for technological development
- ISO 9001 certificate stands for customer-focus with high-quality products
- Fully automated technology to optimize the labor cost
- High output machines for large production plants
- Global footprint and certifications from European Union and Russia
QT4-25C is a new technology machine developed in China by Lontto. The cost is low with high capacity. This machine supports high brick production of nearly 5000 bricks per hour. You can use this machine to make fly ash bricks of any dimension.
The molds are compatible to make both hollow and solid fly ash bricks. The pallet feeding system is fully automatic with pallet layers of 3 to 5.
Technical Specifications:
- Vibration: Platform Vibration
- Molding Time: 20 – 25 seconds
- Power:6 kW
- Machine Size: 5600x2240x2400
- Weight: 4200 Kg
QT3-20 is a fully automatic fly ash brick-making machine. Everything from mixing of eth material to feeding the host machine is fully automatic. Very little manpower of 3 to 4 workers is required to give the output of nearly 5000 bricks per hour.
Technical Specifications:
- Vibration: Platform Vibration & Hydraulics
- Molding Time: 15 – 20 seconds
- Power:75 kW
- Machine Size: 5990x4260x2620
- Weight: 4800 Kg
QT4-18 produces a batch of bricks in 15 to 18 seconds with any mold type. This form cycle is so fast that this machine can make 46000 fly ash bricks in one day. This machine is equipped with high-tech types of equipment like belt conveyor, material mixer, pallet feeding system, and PLC system.
Technical Specifications:
- Vibration: Platform Vibration & Hydraulic
- Molding Time: 15 – 18 seconds
- Power: 19 kW
- Machine Size: 4800x1650x2400
- Weight: 5200 Kg
QT4-15 fully automatic fly ash brick making machine is equipped with a highly advanced PLC system and equipment designed by Schneider. It has a touch screen designed by Siemens. The frequency converter is designed by Emerson.
Technical Specifications:
- Vibration: Platform Vibration & Hydraulic Pressure
- Molding Time: 10 – 15 seconds
- Power: 27.5 kW
- Machine Size: 7310x2500x2810
- Weight: 8600 Kg
QT5-15 is a high-volume raw material fly ash brick-making machine. QT5-15 is a fully automatic machine with a pallet feeder and material feeder. One person has to feed the mixer with a high volume of raw material. With the PLC unit, the operation of the machine is controlled.
Technical Specifications:
- Vibration: Platform Vibration & Hydraulic Pressure
- Molding Time: 10 – 15 seconds
- Power: 32 kW
- Machine Size: 7310x2600x2890
- Weight: 5500 Kg
QT6-15 is one more high volume and high capacity automatic hydraulic fly ash brick-making machine. The electrical and mechanical parts are from the brands Emerson, Schneider, Omron, Atos, and ABB.
Technical Specifications:
- Vibration: Platform Vibration & Hydraulic Pressure
- Molding Time: 10 – 15 seconds
- Power: 32 kW
- Machine Size: 7450x2450x2900
- Weight: 8600 Kg
QT8-15 is equipped with a control system panel that is used to control the PLC unit for both input and output action. The troubleshooting can also be done using this system. The material of the machine helps reduce friction and the mechanical system helps optimal vibration for reduction.
Technical Specifications:
- Vibration: Platform Vibration & Hydraulic Pressure
- Molding Time: 10 – 15 seconds
- Power: 51 kW
- Machine Size: 8300x2800x2900
- Weight: 12500 Kg
QT10-15 is an automatic hydraulic fly ash brick-making machine. QT10-15 is one of the most advanced pieces of technology on the planet. This machine is equipped with high-tech parts from all over the world. Hydraulics technology is imported from Taiwan and Japan.
Technical Specifications:
- Vibration: Platform Vibration
- Molding Time: 10 – 15 seconds
- Power: 67 kW
- Machine Size: 9350x3000x2900
- Weight: 14000 Kg
LONTTO Fully Automatic Fly Ash Brick Making Machine Factory
Lontto Fully Automatic Fly Ash Brick Making Machine
Lontto’s fully automatic fly ash brick making machines are suitable for medium and large-scale businesses. You can get these machines delivered to your location within 7 days in idle conditions.
Fully automatic machines justify their cost by reducing the cost of manual labor and cost of power consumption. These machines are a result of years of research and development. They use material efficiently by reducing the amount of scraping.
Hydraulics technology is imported from countries like Taiwan and Japan. Some of the global leaders in electrical engineering like Siemens, Schneider, and Omron provide Lontto with electrical components like PLC systems, Touch screens, etc.
Mechanical parts like Vibration motors are developed by ABB. Hydraulic technology is created by companies like Yuken, and Rexroth.
All the machines have a super steel body that can last from 5 to 10 years of rigorous use. Fully automatic fly ash brick-making machines help the clean environment by creating bricks out of solid fuel waste material.
Fully Automatic fly ash Brick Making Machine For Large Scale Brick Production
Lontto has been creating world-class machines for many years. They have supplied these machines to more than 100 countries. The testimony of some of their global customers can be seen on their website.
They have machines for every business type or any construction need. But their high capacity fully automatic fly ash machines are designed for big projects. These machines are capable of producing fly ash bricks from 40,000 to 150,000 bricks in a day.
These machines are best suited for businesses in rapidly expanding cities. Most of the developing countries are seeing growth in their urban population. Their construction industry is flourishing at phenomenal rates.
Other Models of Fly Ash Brick Making Machines
- Automatic Fly Ash Brick Machine Video
Fully Automatic Fly Ash Brick Making Machine: The FAQ Guide
- What is an automatic hydraulic fly ash brick-making machine?
- What are the components of an automatic fly ash brick making machine?
- What is the fully automatic fly ash brick making machines price list?
- How to order a fully automatic fly ash brick machine from Lontto?
- What are fly ash bricks, raw material used, and their types?
- What kind of Hydraulic system is used in fly ash brick machines?
- What are the advantages of fly ash bricks?
- What additional equipment is required for a fully automatic fly ash brick plant?
- Which fully automatic fly ash brick-making machine manufacturer is best for me?
- Why choose Lontto for automatic fly ash brick-making machines?
- How to operate an automatic hydraulic fly ash brick making machine?
- What is the maximum limit of the automatic machines per mold?
- How to install the fully automatic fly ash brick machine?
- How to repair a fully automatic fly ash brick-making machine?
- Does Lontto provide spare parts for the fly ash brick-making machines?
- Conclusion
What is an automatic hydraulic fly ash brick-making machine?
An automatic hydraulic fly ash machine can make fly ash bricks. The action of this machine is automatic and hydraulic pressure is used to do the molding. Decoupling is also automatic.
The only thing workers have to do is, feed the mixer and use the forklift to move the bricks out of the stacker. The material used fly ash; a waste material created from the burning of solid fuel like coal or wood.
These machines use a vibrator reducer to make bricks high in density and use the raw material efficiently. Hydraulic cylinders apply high levels of pressure to create multiple bricks in one mold cycle.
What are the components of an automatic fly ash brick making machine?
Automatic fly ash machines from Lontto have high-tech components that are assembled to complete the brick-making action. These components can be divided into three categories mainly input components host machine and output components and brick stackers.
Input Components
The process of fly ash brick making starts with the material mixer. The right proportion of the material is put into the mixer. The conveyor belt is placed on one side of the host machines and the pallet feeder on the other side.
PLC units are also placed in the area where the operator can have a look at all the components and control various aspects of the production. Some of the machines from Lontto have touch screens to troubleshoot and check the parameters like pressure and vibration frequency.
Host Machine
All the automatic hydraulic host machines have a cube shape. This shape is best suited for input and output actions. From one side pallets are put in which act as the base for the freshly made bricks.
Hydraulics and vibration action is used in the host machine to reduce the material and compress it inside the molds. After this, the decoupling is done which puts bricks out of the molds on the pallets.
Output Components
After the decoupling of the bricks. The pallets are moved out of the main machine block with the help of a moving belt conveyor. These belts have mechanical action with the help of motors.
The other end of the belt conveyor stacks the bricks in multiple levels on the pallets in the brick stacker. From this point, forklift operators pick the pallets with the brick on them and take them for curing or stacking.
What is the fully automatic fly ash brick making machines price list?
You can get automatic fly ash brick-making machines from 9000 USD to 70000 USD. As the price increases for more advanced machines increases so does the quality of the material and technology.
The high-end automatic and hydraulic machines are available from 40000 USD to 70000 USD. These machines have hydraulic and electrical components from highly advanced tech companies globally.
| fly ash Machine Model | Price List | Brand | Operation |
| QT4-25C | $9000 – $13500 | Lontto | Fully automatic |
| QT3-20 | $9000 – $14500 | Lontto | Fully automatic |
| QT4-18 | $12000 – $16500 | Lontto | Fully automatic |
| QT4-15 | $30000 – $40000 | Lontto | Fully automatic |
| QT5-15 | $40000 – $50000 | Lontto | Hydraulic and automatic |
| QT6-15 | $45000 – $55000 | Lontto | Hydraulic and automatic |
| QT8-15 | $50000 – $65000 | Lontto | Hydraulic and automatic |
| QT10-15 | $60000 – $70000 | Lontto | Hydraulic and automatic |
How to order a fully automatic fly ash brick machine from Lontto?
Decide the model
Browse through all the machine models for fly ash brick machines or other categories. On Lontto’s website, you will see a machine list with different categories. They have made it easy to access the specifications of each machine. Decide on your needs and finalize the machine model.
Contact Lontto
You can order any of these machines remotely from your home. Just go to Lontto’s official website or search for Lontto machines and open their website. There you can get the latest price or contact Lontto.
Lontto’s phone lines are available 24/7 for your orders. You can also email them at info@lontto.com for any questions. Or WhatsApp them on the given number.
Decide The Payment Method
With contact with Lontto finalize the payment method best suited for you. After all the formalities, you can visit their factory in China or simply finalize the delivery plan.
Wait For Your Order
Wait for your order at your location. It will arrive through the seaport that is the nearest to you. Usually, Lontto’s delivery partners deliver the machines within 7 days. But in some cases, the time might be more than 7 days. Bigger machines have several parts and might arrive in pieces and take more than 15 days.
What are fly ash bricks, raw material used, and their types?
fly ash is a by-product of burning coal or processing the coal to get fly ash. Coal is broken into pieces using the pulverization method. Due to the enormous amount of heat and pressure the ash left behind is pure fly ash.
Cola has been one of the most ancient sources of fuel on planet earth. It is still being widely used for generating heat in thermal power plants. But it is not the most environment-friendly fuel and the residue left behind is hard to get rid of.
Therefore fly ash bricks solved the problem of waste material and reduced the dependency on clay bricks. Fly ash in pure form has properties similar to cement. Fly ash bricks are high in strength and have binding properties just like cement.
Fly ash bricks are 60% fly ash and 40% sand and lime. Stone dust can be used in place of sand and cement in place of lime.
Cement fly ash Bricks
Cement fly ash brick is composed of Anhydrite + fly ash + Portland cement. The composition is 4, 20, and 76 percent respectively.
Lime fly ash Bricks
The composition is Lime + fly ash + Gypsum with percentages of 30, 50, and 20 respectively.
Class C
If the lime in the composition is more than 10% it’s called class C fly ash brick.
Class F
Any fly ash brick-making machine containing less than 10% lime is categorized as class F.
What kind of Hydraulic system is used in fly ash brick machines?
High power hydraulic system is equipped with cylinders in which the flow and pressure can be regulated. Control of vibration frequency and amplitude helps in optimal use of the material with top-notch bricks produced.
What are the advantages of fly ash bricks?
When fly ash bricks came into the picture they were seen as a better alternative to traditional clay bricks. Clay bricks required an enormous amount of fuel for making solid bricks. Here are some of the advantages of fly ash bricks.
Lightweight
fly ash bricks are lightweight with the same dimensions as conventional bricks. They are 1.5 times lighter than the traditional bricks.
High Strength
fly ash bricks made with a combination of aluminum powder, cement, sand, and lime are super strong and best for construction supplies. These bricks are made with a pressure of up to 10 Mpa that bears a load of structures and walls with a high number of freezing and thawing cycles.
Good For Environment
fly ash is a waste material with some properties suited for construction. There this use of fly ash bricks makes a safer choice for the environment.
Good Insulator
You can use these bricks in hollow form to keep the structure insulated and protected from moisture and dampness.
Binding Properties
Fly ash has binding properties. Just like cement or concrete bricks fly ash also binds well with each other to complete the structure.
What additional equipment is required for a fully automatic fly ash brick plant?
The most important piece of equipment is Autoclave. It is a well-known fact that heat and pressure help impurities like air and moisture escape from the product.
Autoclaving helps fly ash bricks to become more strong and compact. High pressure is applied inside the autoclave and temperature is also raised.
Apart from this machines like QT6-15 can be used for establishing a high output brick-making plant. The types of equipment like Cement Screw Conveyor, Cement Silo, Water and Cement Measure System, and block stacker can be used additionally and a big brick-making plant can be built.
This system of production helps large-scale production of fly ash bricks. The output of some of the machines is more than 100,000 in a day of 8 hours. These are some of the most advanced mechanical engineering marvels.
Which fully automatic fly ash brick-making machine manufacturer is best for me?
Manufacturers with a lot of experience in quality management and customer engagement are best. You can choose Lontto for fly ash brick-making machines. They have 30 years of experience in building world-class machines that are fully automatic and highly efficient in their work.
Why choose Lontto for automatic fly ash brick-making machines?
Lontto is one of the best in the world. Lontto is an experienced brand with the latest technology. These are few advantages of Lontto for automatic fly ash machines.
- 3 decades of experience in development and quality maintenance
- More than 100 countries served so far
- Known brand globally
- In-house technology with more than 40 patents
- ISO 9001 certified for quality and customer satisfaction
- Highly qualified technical staff and trainers
- Fully automatic machines within $70,000
- Additional equipment for the big production lines
- Installation and repair guidance and training
- Collaboration with merchant navy companies for the speedy delivery
How to operate an automatic hydraulic fly ash brick making machine?
You can operate automatic fly ash brick-making machines with the help of PLC units. These units are from Schneider and Siemens. A programmable Logic Controller or PLC is an input device that can control the action of automatic machines to perform the repetitive tasks.
For example, you can order QT3-20 which requires a medium area as compared to other fully automatic machines with belt conveyors. The PLC unit is placed near the host machine for the workers to control the automated action. All the installation and training are provided by Lontto upon delivery. They have technicians and trainers who have years of experience in this field. They decide the location of machine parts and their assembly on site.
What is the maximum limit of the automatic machines per mold?
Just like QT6-15, Qt10-15 can be used to build a high-capacity brick-making plant. You can order this machine from Lontto with basic or additional equipment like a cement silo. This machine has a mold capacity of 52 bricks. This means 52 bricks can be made with one molding cycle of 10 to 15 seconds. Best for large-scale fly ash brick production.
The mold designs can be changed with different molds for the same machine. The molding area of the machine remains the same. Some mold cycles can produce more than 7 bricks while others are less than that. Brick size is the key here. Lesser the size more the output per cycle.
How to install the fully automatic fly ash brick machine?
Installation if done by the technician of Lontto on site. The training is also given to the operators and workers for starting the production of the fly ash bricks as soon as possible after the delivery.
How to repair a fully automatic fly ash brick-making machine?
You can call Lontto in case of any damages or break in the system of the machines. Lontto will offer repair and guidance to every customer. Some of the spare parts are delivered with the machines only. Others can be imported as per requirements.
Does Lontto provide spare parts for the fly ash brick-making machines?
This service is very important because some manufacturers are not able to provide service once the product is sold. But Lontto has a global reach for supply and repairs.
Conclusion
A fly ash brick-making business is a great way to use waste products from burning solid fuel. Fly ash has some properties that are almost equal to cement and other materials. Therefore making fly ash bricks with the waste product can be a great way of generating income without much expenditure.
Lontto is helping businesses in all the majorly populated continents to have started and sustain it for long periods.