What is a Stationary Concrete Batching Plant?
A stationary concrete batching plant is a large-scale production facility designed to produce high volumes of concrete consistently. Unlike mobile plants, it is fixed in one location, providing stability and efficiency for long-term projects. It’s ideal for large infrastructure or commercial projects where large amounts of concrete are required daily.
HZS25 concrete batching plant – You can perfectly benefit from this model especially of your projects are of small to medium size scale.
It is equipped with a JS500 concrete mixer with 18.5KW of mixing power, a PLD800 aggregate batcher with an option for 2 or 3 storage bins with a sensor activated electric weighing system, and a lift hopper aggregate transportation system.
You can have the control system customized to your desired level of control, whether you want it totally manual to fully automatic.
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Theoretical Productivity:25m³
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Mixer Model: JS500
HZS25 Concrete Batching Plant for Sale
HZS25 concrete batching plant – You can perfectly benefit from this model especially of your projects are of small to medium size scale.
It is equipped with a JS500 concrete mixer with 18.5KW of mixing power, a PLD800 aggregate batcher with an option for 2 or 3 storage bins with a sensor activated electric weighing system, and a lift hopper aggregate transportation system.
You can have the control system customized to your desired level of control, whether you want it totally manual to fully automatic.
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Theoretical Productivity:25m³
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Mixer Model: JS500
HZS35 – This model is a bit of an upgrade of the HZS25. Instead of a JS500 mixer, it is equipped with a JS750 twin-shaft mixer. It also has a larger PLD1200 aggregate batching machine.
It has a durable all-steel built and an adjustable feeding height according to the production demands. It maintains the lift hopper conveying for its very minimal footprint.
- Theoretical Productivity:35m³/h
- Mixer Model: JS750
HZS35 Concrete Batching Plant from China
HZS35 – This model is a bit of an upgrade of the HZS25. Instead of a JS500 mixer, it is equipped with a JS750 twin-shaft mixer. It also has a larger PLD1200 aggregate batching machine.
It has a durable all-steel built and an adjustable feeding height according to the production demands. It maintains the lift hopper conveying for its very minimal footprint.
- Theoretical Productivity:35m³/h
- Mixer Model: JS750
HZS50 – Even better than the HZS25 and HZS35, the HZS50 comes with a JS1000 twin shaft compulsory mixer and a PLD1600 aggregate batcher that can be modified to multiple storage bins.
It applies a lift hopper conveying system for less noise and a very minimal footprint. You can use this model effectively for medium scale projects.
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Theoretical Productivity: 50 m³/h
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Mixer Model: JS1000
HZS50 Concrete Batching Plant
HZS50 – Even better than the HZS25 and HZS35, the HZS50 comes with a JS1000 twin shaft compulsory mixer and a PLD1600 aggregate batcher that can be modified to multiple storage bins.
It applies a lift hopper conveying system for less noise and a very minimal footprint. You can use this model effectively for medium scale projects.
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Theoretical Productivity: 50 m³/h
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Mixer Model: JS1000
HZS60 – This model sticks with the JS1000 twin shaft mixer and the PLD 1600 aggregate batching but it adapts a belt conveyor aggregate transport system for higher efficiency and increased output.
It also comes with a fully automatic control system for higher accuracy and better overall performance.
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Theoretical Productivity :60 m³/h
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Mixer Model: JS1000
HZS60 Concrete Batching Plant
HZS60 – This model sticks with the JS1000 twin shaft mixer and the PLD 1600 aggregate batching but it adapts a belt conveyor aggregate transport system for higher efficiency and increased output.
It also comes with a fully automatic control system for higher accuracy and better overall performance.
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Theoretical Productivity :60 m³/h
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Mixer Model: JS1000
HZS75 – For large-scale projects, you can never go wrong with the HZS75. Compared to the HZS60, it uses a JS1500 twin shaft mixer and a larger PLD2400 aggregate batcher with 3 to 4 storage bins.
Aside from the lift hopper conveying system, it also has an automatic drop compensation, sandstone moisture and content compensation. It also comes with a fully automatic control system which has various modes to choose from according to your preference.
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Theoretical Productivity :75m³/h
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Mixer Model: JS1500
HZS75 Concrete Batching Plant
HZS75 – For large-scale projects, you can never go wrong with the HZS75. Compared to the HZS60, it uses a JS1500 twin shaft mixer and a larger PLD2400 aggregate batcher with 3 to 4 storage bins.
Aside from the lift hopper conveying system, it also has an automatic drop compensation, sandstone moisture and content compensation. It also comes with a fully automatic control system which has various modes to choose from according to your preference.
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Theoretical Productivity :75m³/h
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Mixer Model: JS1500
HZS90 – Almost similar with the HSZ75 for its use of the JS1500 twin shaft mixer and the PLD2400 aggregate batcher, the edge of this model is its use of a conveyor belt and 4 aggregate storage bins.
It can produce up to 90cubit meters of concrete per hour and has a fully automatic and adjustable control system.
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Theoretical Productivity :90m³/h
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Mixer Model: JS1500
HZS90 Concrete Batching Plant
HZS90 – Almost similar with the HSZ75 for its use of the JS1500 twin shaft mixer and the PLD2400 aggregate batcher, the edge of this model is its use of a conveyor belt and 4 aggregate storage bins.
It can produce up to 90cubit meters of concrete per hour and has a fully automatic and adjustable control system.
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Theoretical Productivity :90m³/h
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Mixer Model: JS1500
HZS120 Batching Plant – The HZS120 boasts of a JS2000 twin shaft mixer and a PLD3200 aggregate batcher with 4 storage bins. If you have a large-scale project that requires high output of concrete, this model can do the job.
It also uses a belt conveyor for maximum output and efficiency. This model has a fully automatic control system which can be adjusted according to your production requirements.
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Theoretical Productivity :120m³/h
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Mixer Model: JS2000
HZS120 Concrete Batching Plant
HZS120 Batching Plant – The HZS120 boasts of a JS2000 twin shaft mixer and a PLD3200 aggregate batcher with 4 storage bins. If you have a large-scale project that requires high output of concrete, this model can do the job.
It also uses a belt conveyor for maximum output and efficiency. This model has a fully automatic control system which can be adjusted according to your production requirements.
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Theoretical Productivity :120m³/h
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Mixer Model: JS2000
YHZS25 – This model comes with a JS500 concrete mixer and a PLD800 aggregate batcher. The good thing about this unit is that it works in a fully sealed production mode with an advanced dust removing system that eliminates noise and dust.
You can set the control system from manual control to fully automatic, and it comes with an automatic malfunction diagnosis program which makes it easier to determine the issues of the concrete mixer.
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Productivity:25m³
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Mixer Model: JS500
YHZS-25 Mobile Concrete Batching Plant
YHZS25 – This model comes with a JS500 concrete mixer and a PLD800 aggregate batcher. The good thing about this unit is that it works in a fully sealed production mode with an advanced dust removing system that eliminates noise and dust.
You can set the control system from manual control to fully automatic, and it comes with an automatic malfunction diagnosis program which makes it easier to determine the issues of the concrete mixer.
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Productivity:25m³
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Mixer Model: JS500
YHZS35 – An upgrade from the YHZ25, this model is equipped with a JS750 twin shaft compulsory mixer and a PLD1200 aggregate batcher. Its features include an electric pulse de-duster function that removes dust effectively over a large area.
It also comes with a user-friendly fully automatic control system for maximum efficiency.
- Productivity: 35m³/h t
- Mixer Model: JS750
YHZS-35 Mobile Concrete Batching Plant
YHZS35 – An upgrade from the YHZ25, this model is equipped with a JS750 twin shaft compulsory mixer and a PLD1200 aggregate batcher. Its features include an electric pulse de-duster function that removes dust effectively over a large area.
It also comes with a user-friendly fully automatic control system for maximum efficiency.
- Productivity: 35m³/h t
- Mixer Model: JS750
YHZS50 – This model is best for medium scale projects that requires frequent relocations. In a mobile tow truck, this model includes the JS1000 twin shaft compulsory mixer and the PLD1600 aggregate batcher.
It boasts of a PC+PLC control system with a dynamic display panel that allow you to monitor and maintain efficient concrete production.
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Theoretical Productivity :50 m³/h
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Mixer Model: JS1000
YHZS-50 Mobile Concrete Batching Plant
YHZS50 – This model is best for medium scale projects that requires frequent relocations. In a mobile tow truck, this model includes the JS1000 twin shaft compulsory mixer and the PLD1600 aggregate batcher.
It boasts of a PC+PLC control system with a dynamic display panel that allow you to monitor and maintain efficient concrete production.
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Theoretical Productivity :50 m³/h
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Mixer Model: JS1000
YHZS75 – One of the highest-capacity mobile concrete batching plants, it comes with a JS1500 twin shaft compulsory mixer and a PLD2400 aggregate batcher.
This model comes with a rainproof conveyor belt that uses frequency control to ensure smooth and accurate batching and transportation of materials. It also comes with a centralized oil lubrication and a warning system for overvoltage and low oil level.
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Theoretical Productivity :75 m³/h
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Mixer Model: JS1500
YHZS-75 Mobile Concrete Batching Plant
YHZS75 – One of the highest-capacity mobile concrete batching plants, it comes with a JS1500 twin shaft compulsory mixer and a PLD2400 aggregate batcher.
This model comes with a rainproof conveyor belt that uses frequency control to ensure smooth and accurate batching and transportation of materials. It also comes with a centralized oil lubrication and a warning system for overvoltage and low oil level.
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Theoretical Productivity :75 m³/h
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Mixer Model: JS1500
Welcome To Visit Our Stationary Concrete Batch Plant Factory
We will invite you to come to our batching plant factory, to show you the concrete batching plant and the main parts.
Lontto Stationary Concrete Batching Plant
Key Components of a Concrete Batch Plant
A stationary concrete batching plant consists of several key components that work together to ensure efficient and consistent concrete production. Each part plays a crucial role in the process, from mixing raw materials to controlling batch quality. Here are the main components:
1. Mixing Unit
The mixing unit combines water, aggregates, and cement to produce concrete. Stationary batch plants often use twin-shaft or planetary mixers for high output.
2. Aggregate Bins
These bins store different aggregates such as sand, gravel, and crushed stone, which are critical for concrete production.
3. Cement Silos
Cement silos store the cement in large quantities, ensuring a constant supply for concrete production.
4. Control System
Modern stationary batch plants feature automated control systems that monitor production, ensuring consistency and accuracy in each batch.
Benefits of Using a Stationary Batch Plant
A stationary batch plant offers several key advantages, making it ideal for large-scale construction projects.
- High Production Capacity: Ideal for large-scale projects, producing high volumes of concrete efficiently.
- Stable Operation: The fixed nature of the plant ensures consistent, uninterrupted production.
- Customization: Allows for specific configurations, adapting to project requirements.
- Long-Term Use: Durable design for long-lasting performance.
How to Choose the Right Concrete Batch Plants?
Choosing the right batch plant depends on your project’s specific requirements. Here are the key factors to consider:
1. Evaluating Production Capacity
Assess the volume of concrete your project will need daily. Larger projects demand higher-capacity batching plants for smooth operations.
2. Factors Influencing Cement Requirements
Understand your project’s concrete strength specifications to determine the quantity of cement required. Higher strength concrete will require more cement in the mix.
3. Types of Mixer Options Available
There are several mixers available, such as twin-shaft, planetary, and drum mixers. The choice depends on the type of concrete needed and production speed.
What are the Applications of Stationary Concrete Plants?
Stationary concrete batching plants are versatile, serving various industries. Common applications include:
1. Producing Ready-Mix Concrete
Stationary concrete batching plants are extensively used in producing ready-mix concrete for commercial projects such as highways, bridges, and skyscrapers.
2. Usage in Precast Concrete Production
The consistency offered by stationary plants makes them ideal for manufacturing precast concrete elements like slabs, beams, and columns.
How Does a Concrete Plant Ensure High-Quality Concrete?
Maintaining high-quality concrete is essential for long-term durability and strength. Stationary plants ensure this through:
1. Importance of Aggregate Quality
The quality of aggregates used in the mix impacts the final concrete strength. Clean, well-graded aggregates are essential for optimal concrete performance.
2. Role of Silos in Maintaining Material Quality
Cement silos keep the cement dry and uncontaminated, ensuring a consistent mix for concrete production, which is key to maintaining high concrete quality throughout a project.
Why consider Lontto for your Stationary Concrete Batch Plant needs?
Lontto offers both mobile and stationary batching plants, catering to a wide range of project needs with unparalleled flexibility.
Our equipment comes with advanced PLC control systems, ensuring easy operation and high efficiency. Furthermore, Lontto’s extensive industry experience and commitment to customer support make them a trusted partner, providing reliable service and maintenance for your investment. Reach out to know more!
Proven Performance | Customer-Focused | Commitment to Innovation |
We have a proven track record spanning more than 30 years. | Your satisfaction is our priority. We don’t just sell to you—we partner with you. | Our machines and technology are always evolving. |
Stationary Concrete Batching Plant Services: Technical Support
Consultation
Lontto’s experts will guide you to the right machine for your needs (production volume, environment, brick type, and budget). |
Installation and Training
We’ll talk your team through the installation process and provide further training on the machine if needed. |
Technical Support
Our team at Lontto provides robust after-sales support if you need help troubleshooting. |
Spare Parts and Upgrades
Contact Lontto for quality spare parts when you need them (shipped to your door). |
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Frequently Asked Questions (FAQs)
What types of concrete can concrete batching plants produce?
Concrete batching plants are versatile, capable of producing various concrete types including ready-mix, high-strength, and speciality mixes.
What are the typical maintenance requirements for concreting plants?
Regular cleaning, greasing of moving parts, and checks on components like the weighing system and mixers. Our team provides maintenance guidelines, and spare parts are available through our after-sales support.
Can I visit your concrete plants before purchasing?
Absolutely, we welcome and encourage customers to visit our manufacturing facilities. See our operations and machines in action to get first-hand experience of our quality standards. Contact us to schedule a visit.
“HZS25 Concrete Batching Plant”
This concrete batching plant is incredibly efficient. It has made our construction projects much easier and faster. Highly recommend!
“HZS25 Concrete Batching Plant”
The batching plant from Lontto is of great quality. The PLC control system is user-friendly and ensures precise batching every time.
“HZS35 Concrete Batching Plant”
Excellent performance and reliability. The HZS35 stationary type is perfect for our large-scale projects. We couldn’t be happier with this investment.
“HZS50 Concrete Batching Plant”
This is a great batching plant with high efficiency and easy operation. The concrete quality is excellent, meeting all our project needs.
“HZS60 Concrete Batching Plant”
We are very impressed with the Lontto HZS60 concrete batching plant. The after-sales service is excellent, ensuring smooth operation throughout.