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Automatic Block Production Line
This automatic block production line include: Automatic batching mixing system, forming system, automatic transmission systems, pallet return system, pallets buffer system, stacking system and the central integrated control system.
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Automatic Block Production Line
QT series full automatic is developed by Lontto Group, which has much of own core technical,process smoother, work reliable.
This automatic production line can produce kinds of concrete block, hollow block, paving block and so on.
Adopt module design, reserved enough connector to meet customers’ customized requirement.
This automatic block production line include: Automatic batching mixing system, forming system, automatic transmission systems, pallet return system, pallets buffer system, stacking system and the central integrated control system.
Tech Data Of Automatic Block Production Line
| NO | Items | Spec. | Qty. | |||||||||
| 1. Batching And Mixing System | ||||||||||||
| 1 | Batching System(PLD-1200) | Cubage of weighing hopper: | 1.2m3 | 1 | ||||||||
| Cubage of reserve hopper | 3 x 3m3 | |||||||||||
| Productivity: | 60m3/h | |||||||||||
| Batching precision: | ±2% | |||||||||||
| Max. metage | 2000kg | |||||||||||
| Batching category: | 3 | |||||||||||
| Loading height: | 2400mm | |||||||||||
| Measurement | electronic weigher | |||||||||||
| Power | 10.6kW | |||||||||||
| Weight | 3760kg | |||||||||||
| Batching and Unloading mode | electronic strap (horizontal) | |||||||||||
| 2 | Â Belt conveyor | Electric roller | Â | |||||||||
| Flat belt1 | ||||||||||||
| Material hopper | ||||||||||||
| Front brush-sweeper | ||||||||||||
| Back brush-sweeper | ||||||||||||
| 3 | JS 750 Mixer | Mixing hopper | JS750 | 1 | ||||||||
| Motor reducer | 30kw | |||||||||||
| Lubricating system | ||||||||||||
| Bracket and platform | ||||||||||||
| Windlass | ||||||||||||
| 4 | Cement scale system | Cement scaling hopper | 1 | |||||||||
| Sensor | ||||||||||||
| Butterfly gate | ||||||||||||
| Vibrator | ||||||||||||
| 5 | Water scale system | Cement scaling hopper | 1 | |||||||||
| Water pump | ||||||||||||
| Pipes | ||||||||||||
| Sensor | ||||||||||||
| Butterfly gate | ||||||||||||
| Water replenishing valve | ||||||||||||
| Flat belt | ||||||||||||
| Material hopper | ||||||||||||
| Front brush-sweeper | ||||||||||||
| Back brush-sweeper | ||||||||||||
| 6 |  Screw Conveyor |  Item | LSY219-7.5KW | 1 | ||||||||
| screw diameter | 219mm | |||||||||||
| conveying length | 9 | |||||||||||
| screw speed (r/min) | 209 | |||||||||||
| Out diameter (mm) | Ñ„273 | |||||||||||
| working angle | ≤45° | |||||||||||
| 7 | Control System | Control the batching&Mixing | 1 | |||||||||
| 8 | Cement Silo | Â 100TÂ | 1 | |||||||||
| 2. Block Making System | ||||||||||||
| 8 | Concrete Block Machine | Host machine | Type: QT12-15 | 1 | ||||||||
| Overall Power :46kw, | ||||||||||||
| Rated Pressure:21MPa | ||||||||||||
| Vibration Form :Platform biration | ||||||||||||
| Molding Cycle:15-25s | ||||||||||||
| Overall dimenstion:9350*2520*2950mm) | ||||||||||||
| Vibration f requency 2800-4500r/min | ||||||||||||
| Pallets feeder | Power: 0.75Kw | 1 | ||||||||||
| Wet Brick Conveyor | Power: 0.75Kw | 1 | ||||||||||
| Brush sweeper | Power: 0.25Kw | 1 | ||||||||||
| Control Unit | 1 | |||||||||||
| Block conveyer | 1 | |||||||||||
| Radiator | 1 | |||||||||||
| Feeding Conveyer | 1 | |||||||||||
| Â | 3. Finished Products Conveyor & Cubing System | |||||||||||
| 9 | Pallet Supply Structure | 1 | ||||||||||
| 10 | Pallet Oiling Device | 1 | ||||||||||
| 11 | Dried Products Conveyor | 1 | ||||||||||
| 12 | Automatic Finger Car System | Mother cart(9layers) | 1 | |||||||||
| Mother cart driving device | 1 | |||||||||||
| Son cart (9layers) | 1 | |||||||||||
| Son cart driving device | 1 | |||||||||||
| Hydraulic Station | 1 | |||||||||||
| Motor | 1 | |||||||||||
| 13 | Elevator 15 (2pcs/layer) | Wearing Weight: | 7.0Ton | 1 | ||||||||
| Reducer Motor Power | 7.5KW | 1 | ||||||||||
| Layers | 11 | 1 | ||||||||||
| 14 | Â (Lowerator 26 (2pcs/layer) | Wearing Weight: | 7.0Ton | 1 | ||||||||
| Reducer Motor Power | 7.5KW | |||||||||||
| Layers | 11 | |||||||||||
| 15 | Hydraulic Sytem(One Hydraulic Station for free) | Hydraulic Station for Finger Car | 1 | |||||||||
| Hydraulic Station for Block machine( Oil temper℃) | 1 | |||||||||||
| Hydraulic Station for Pallet warehouse | 1 | |||||||||||
| Hydraulic Station for Cuber System(Stacker) | 1 | |||||||||||
| 16 | Skip Deliver System  | Reducer Motor | 1 | |||||||||
| 17 | Pallet Elevator & Lowerator | Â | 1 | |||||||||
| 18 | Pallet Warehouse | Hydraulic Station | 1 | |||||||||
| 19 | Pallet Tumbler | Reducer Motor | TR88-E1.5-4P-181.77-M1-I.1.5KW,7.7r/min | 1 | ||||||||
| 20 | Pallet warehouse |  | Overall Diemnsion:1328X1330X715 | 1 | ||||||||
| 21 | Cuber System | Reducer Motor | 1 | |||||||||
| Â 22 | Electric control system/curing room | Electric cabinet | 1 | |||||||||
| Operation platform | 1 | |||||||||||
| PLC control screen | 1 | |||||||||||
| Material batching instrument | 1 | |||||||||||
| Electric cables | 1 | |||||||||||
| curing room (with air-conditioner) | 1 | |||||||||||
| Video Monitoring System | 1 | |||||||||||
| 4. Surface Material Batching System (Optional) | ||||||||||||
| 23 | Auomatic Face Mix Section | Â | Â | 1 | ||||||||
| 24 | Surface Material Mixer | Â | Â | 1 | ||||||||
| 25 | Cement Scale | Â | Â | 1 | ||||||||
| 26 | Screw Conveyor | Â | Â | 1 | ||||||||
| 27 | Bathing Machine | Â | Â | 1 | ||||||||
| 28 | Conveyor | Â | Â | 1 | ||||||||
| 5.　OPTIONAL ACCESSORIES | ||||||||||||
| 29 | Pallet | Wood/Steel | Wood:1120*880*40Steel: 1120*880*12(mm) | Â | Â | |||||||
| 30 | Mould | One mould for free | Â | 1 | Â | |||||||
| Self-provided by users | 1 | Boiler | Â | For cement silo and Boiler,we will provide the design drawing,for others,if client need ,we can help them to buy it | ||||||||
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