Cement Brick Making Machine

Cement Brick Making Machine: Definitive Guide

As you may have known, machines operate faster than traditional workforce does, which is a reason why you should get cement brick making machine for your company’s use.

Considering the importance of having a cement block manufacturing machine, you may be looking at getting one at the earliest opportunity.

To ensure that you arrive at an informed buying decision, we have compiled a guide that will literally make the whole process a walk-over. In this guide, you will learn:

What is a Cement Brick Making Machine?

A cement brick making machine, which is also called a cement block making machine is a specially designed machine that helps construction companies to produce many quantities of cement blocks in real-time.

Technology has touched virtually every part of the global economy, and the construction industry is one of such beneficiaries of the robustness of technology.

One of the most effective tools the industry derived and uses until this day is the cement block moulding machine.

Investing in one may cost the company some huge chunks of money but the profits thereafter promises to surpass the costs, especially when the company makes use of it to produce cement bricks/blocks in a large scale.

Another aspect of the machine that you would love is the reduction in the inputs made by humans. Considering the fact that is a machine, it facilitates work by itself and requires only a few inputs from humans or the operators to keep it going.

What Is Cement Brick?

The cement brick, which is also called a cement or concrete block is a building material used in different elements of masonry construction, including building of walls and pavements.

Cement bricks are often classified as “Concrete Masonry Unit (CMU)”, and are primarily used for construction purposes.

Cement bricks are made into different designs and shapes, depending on the preference of the client and the expertise of the construction company. For instance, it can take the shape of hollow block, or in some cases, take on the shape of an interlocked block. The production involves the use of different types of raw materials, which are used to smoothen the sides before making the designs on them.

Shapes of Cement Bricks

You can produce hundreds of designs from your cement blocks. The most popular shapes are hollow, paver, interlocking, and cement solid blocks. However, this doesn’t imply that you cannot try your hands on other variations, such as moulded, keyed, and extruded.

Let us look at some of these shapes:

• Hollow

The hollow-shaped brick is one of the most popular because of the designs and the use cases. Hollow cement bricks have hollow cores or cavities at the top and are primarily used as a form of insulation cavity walling to reduce the transmission of heat, dampness, and sound in a building. They also have a reduced weight and are laid faster than other shapes of cement bricks.

• Paver

The paver cement brick is intended to be used in the ground. Ideally, it is used in the construction of roadways and walkways.

• Channel Bricks

Also called “Gutter Bricks”, this type of cement bricks are used to construct a sort of paved way for drainage purposes.

• Solid Concrete Bricks

As the name implies, this type of cement bricks tend to be stronger. This also implies that they are heavier. Nevertheless, they are reputed to take less time to mould and enhance the stability of structures they are applied.

• Interlocking Cement Bricks

Many construction companies prefer to go for interlocked cement bricks because they do not require additional cement to hold them in place. The implication is that they are independent and helps in cutting down the cost of additional cement that serve as adhesive to cement blocks.

Sizes of Cement Bricks

A point that should be noted is that the shape of a cement brick tends to affect the size. Therefore, the shapes discussed above tend to have an effect on the overall weight of the cement blocks. In the case of solid cement bricks, they are reputed to be heavier than the hollow variation.

The same applies to the dimensions of the blocks. For instance, a cement brick in the A1 category with a length x width x height dimension (measured in mm) of 240 x 115 x 53 tends to weigh less than the A3 variation, which weighs 400 x 200 x 200.

The Importance/Application of Cement Bricks

The impacts of cement blocks are many but we would go through some of them, so you can see their importance.

• Home Construction

The first use case that readily comes to mind is the home. This is true because cement bricks are used to construct many structures in residential and even public buildings, such as driveways, walkways, retaining walls, and construction of houses.

• Locally-Sourced Materials

It is interesting to note that the materials used in cement bricks don’t demand breaking the bank, because you can source them in your local environ. Some of these include sand, water, gravel, and stone powder.

• Flexible Moulding

Another advantage of going for cement bricks is the flexible construction mechanism that allows you to mould them into different designs and sizes.

How About The Raw Materials and Ratio Used In Making Cement Bricks?

Are you looking for the materials to used for moulding cement bricks and their accurate ratios? You should note that the ratio of materials differs by the type or shape of bricks you intend to mould. If you’re looking for the right materials and measurements, you’re not alone on this. The general materials are sand, gravel, slag, cement, fly ash, stone powder, lime, and water.

For the purpose of this explanation, we would use the hollow and porous cement blocks to make the illustrations.

To make a Hollow cement brick of 390 x 190 x 190 mm in a cement brick making machine, you would need cement (12 bags), which would be mixed with fly ash (4) alongside 24 shovels of medium sand, 54 shovels of gravel, and stone powder (84). You would also need a water to cement ratio of 0.3-0.4 to achieve strength (MPa) of MU10. This would be for the first level of the machine. For the third level, you would need 8 bags of cement, fly ash (50), medium sand (7), gravel (35), and stone powder (42). A water to cement ratio of 0.3-0.4 is also needed here to achieve strength (MPa) of MU5.

For the first level of the cement brick making machine, which will deliver a Porous cement block of 240 x 115 99 mm, 10 bags of cement, fly ash (6), medium sand (20), gravel (64), and stone powder (54), alongside water to cement ratio of 0.3-0.4 combine to give firm hold (MPa) of MU10. The third level of the machine requires 12 bags of cement, fly ash (47), medium sand (5), slag (36), gravel (35), and lime and admixture (5). Also, add a water to cement ratio of 0.3-0.4 to get bricks of the MU5 strength (MPa) category.

What Types Of Cement Brick Making Machine for Sale?

Let us look at the most common types of cement block manufacturing machines in the market and how they function.

• Automatic Cement Brick Making Machine

As the name signifies, this type of cement block machine is automated and hardly requires human operations. It uses pebbles, stone powder/flour, mineral slag, sand, furnace cinder, and a certain proportion of water to mould high-quality cement bricks.

• Manual Cement Block Machine

Although it works like a machine, this type of cement brick making plant requires human operations, such as feeding it with sand, slag, water, pebbles, and gravel to mould the bricks.

• Cement Paver Block Machine

This machine is cement, stone dust, stone chips, and water to mould paver blocks/bricks.

• Cement Hollow Block Machine

This cement block maker is specifically designed to mould hollow bricks. You can go for the automatic or self-automatic type to facilitate your construction.

• Mobile Cement Brick Making Machine

The last on the list is the Mobile Cement Brick Making Machine, which can be moved about to the spot you want to mould your cement blocks.

How The Cement Brick Making Machine Works?

Let’s say that you have purchased a cement block machine and about to start using it. You would need to understand the role the machine has to play, as this would make it easier for you to understand the operations. So, let’s look at the functionalities of a brick making machine.

It is worth noting that the machine is environmentally friendly, which means that it is doesn’t have negative consequences on the immediate environment where it is used. The workings of the machine start from the mixing stage. At this point, the operator is expected to add or feed the machine with the required amount of raw materials that are important for moulding the specific cement brick.

For instance, you can add mineral slag, industrial stone, stone powder, pulverized coal ash, water, and industrial cement. This would, of course, be in tandem with the scientific ratio demanded for each of the materials. Afterward, the machine would be set or pressed at a high pressure to produce strong and splendidly designed cement blocks.

Another point to note is that cement brick making machines do not require a specific firing process, which means that they are non-burning block making machines. To that end, you are sure of getting burn-free bricks or blocks at the end of the production.

The Advantages Of Using A Cement Brick Making Machine?

The overall feature that attracts construction companies to the machine is the fast process and tendency to produce burn-free and strong bricks. However, the advantages of the machine do not stop at that. Below are other impressive features of a cement block manufacturing machine:

• High Degree of Automation

It doesn’t matter if you’re using the manual or automatic versions. The fact is that the cement brick making machine has a high degree of automation, which makes the work faster. All you need do is to set the size and strength of the bricks, add the specific ratio of raw materials, and set it in motion.

• Limited Waste

You would agree that the manual process of moulding bricks tend to cause wastage of raw materials, given the fact that plans are not in place to recycle them. That is where the cement brick making machine comes in. It automatically returns to the warehouse, those raw materials that failed to meet up to the requirements of the product. These would now be stirred and pressed again until they come out as required.

• Number of Jobs

The machine also comes in handy when you have many projects to execute at a short instance. With this on ground, you would be certain that the building constructions would be completed at the designated timeframe.

• Saves Cost

Finance is one factor that determines the smooth running of a project. Whether you’re a startup or an established brand, you may have a need to cut down on the workforce to save some money. Having a cement block manufacturing machine is a good way to start. The cost also extends to the operations of the machine. Modern versions of the machine are built in a way to conserve or make use of less energy, which would save you extra costs too.

• High Strength of Blocks

Another advantage of the machine is the capability to produce highly rigid bricks/blocks. This is possible because the machine’s complex feeding and hydraulic pressure systems produce each unit with enough precision to carry out their designated tasks.

How To Choose Cement Brick Making Machine Manufacturers?

The points discussed so far might have gotten you itching to go for a cement brick making machine as soon as you can. However, you may need to pause for a while and figure out the best place to get one. Many manufacturers are around you can find and they have these machines on sale but you need to be sure that you’re dealing with the right manufacturer that understands the business.

One of the trusted cement block making machine manufacturers you can rely on to deliver highly effective and pocket-friendly machines is LONTTO. The company is not only versed in the business but also has over 30 years experience in its kitty. It might interest you to know that LONTTO has multiple factories that are charged with the task of producing quality and precise cement brick making machines for the teeming number of construction companies that need them.

What Are The Prices Of Cement Brick Making Machines?

The price or cost of the machine is also important like the precision and quality assurance of the machine. It is important to note that there is no definite rule that guides the prices of these machines. The rule of the thumb is to check with your trusted manufacturer like LONTTO to be sure of the cost of a cement bricks manufacturing price.

Another point here is that cement block machine price tends to differ by a number of factors. It is expedient that has more configuration should be costlier than another that doesn’t.

Buying Guide Of The Cement Brick Making Machine

You would need some tips to arrive at a conclusion on the best cement brick making machine. Take a cue from the points expressed below to arrive at an informed decision:

• Sturdy

It is true that the machine ought to be strong but some have more precision than others do. This is of course, dependent on the number of blocks/bricks and the duration of use. The rule of the thumb is to go for one that is sturdy enough to undertake the task you anticipate.

• Autonomy

Do you prefer to go for a machine that requires much human input or another that requires less? The fact is that cement block machines require human input at specific times, but it is up to you to choose the one that demands more or less. This could mean opting for a fully automatic or a semi-automatic variation.

• Sort of Block

As a construction company, it is important to define the type of bricks or blocks that are required for a particular structure. With that in mind, it would be easier to go for a cement brick making machine that is specifically designed for that purpose.

• Production Rate

It is true that machines are meant to operate faster than humans do, and cement block machines are not an exception. You need to note that some of these machines have capacity to perform more tasks than others do. Therefore, you may want to go for one that produces more blocks/bricks or less, depending on the construction at hand.

Conclusion

Machines are designed to make life easier for us and having a cement brick making machine is a good way to finish your construction on time. It is hoped that this guide would help you make the right decision on the best machine to go for.

Do not hesitate to contact us at LONTTO when you are ready to buy a cement block making machine. We have a range of machines that would not only meet your construction needs but would also fit into your budget.