Concrete Batching Plant for Sale

Competitive Price & Reliable Quality

Are you looking for a concrete batching plant? Lontto’s concrete batching plants are used to mix cement, sand, stone gravel, and aggregates to make concrete. The core component is the JS series double shaft concrete mixer, ensuring optimal mixing and consistency.

Fully automated with PLC control systems, they offer high efficiency, precision, and versatility, capable of producing various concrete grades to meet diverse project standards.

  • Reliable quality with direct manufacturer pricing.
  • Easy to operate with PLC Control System.
  • Comprehensive support from installation to training.
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What is a Concrete Batching Plant?

A concrete batching plant is designed to combine various ingredients—cement, sand, water, aggregates, and admixtures—to produce high-quality concrete essential for construction projects such as buildings, bridges, roads, and other infrastructure.

The robust construction and high-quality components of Batching plants ensure long-term reliability and low maintenance costs. Additionally, Lontto offers customisable batching plant solutions to meet specific project requirements, maximising efficiency and productivity.

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HZS25 concrete batching plant – You can perfectly benefit from this model especially of your projects are of small to medium size scale.

It is equipped with a JS500 concrete mixer with 18.5KW of mixing power, a PLD800 aggregate batcher with an option for 2 or 3 storage bins with a sensor activated electric weighing system, and a lift hopper aggregate transportation system.

You can have the control system customized to your desired level of control, whether you want it totally manual to fully automatic.

  • Theoretical Productivity:25m³
  • Mixer Model: JS500
concrete batching plant hzs25

HZS25 Concrete Batching Plant for Sale

HZS25 concrete batching plant – You can perfectly benefit from this model especially of your projects are of small to medium size scale.

It is equipped with a JS500 concrete mixer with 18.5KW of mixing power, a PLD800 aggregate batcher with an option for 2 or 3 storage bins with a sensor activated electric weighing system, and a lift hopper aggregate transportation system.

You can have the control system customized to your desired level of control, whether you want it totally manual to fully automatic.

  • Theoretical Productivity:25m³
  • Mixer Model: JS500

HZS35 – This model is a bit of an upgrade of the HZS25. Instead of a JS500 mixer, it is equipped with a JS750 twin-shaft mixer. It also has a larger PLD1200 aggregate batching machine.

It has a durable all-steel built and an adjustable feeding height according to the production demands. It maintains the lift hopper conveying for its very minimal footprint.

  • Theoretical Productivity:35m³/h
  • Mixer Model: JS750
concrete batching plant hzs35

HZS35 Concrete Batching Plant from China

HZS35 – This model is a bit of an upgrade of the HZS25. Instead of a JS500 mixer, it is equipped with a JS750 twin-shaft mixer. It also has a larger PLD1200 aggregate batching machine.

It has a durable all-steel built and an adjustable feeding height according to the production demands. It maintains the lift hopper conveying for its very minimal footprint.

  • Theoretical Productivity:35m³/h
  • Mixer Model: JS750

HZS50 – Even better than the HZS25 and HZS35, the HZS50 comes with a JS1000 twin shaft compulsory mixer and a PLD1600 aggregate batcher that can be modified to multiple storage bins.

It applies a lift hopper conveying system for less noise and a very minimal footprint. You can use this model effectively for medium scale projects.

  • Theoretical Productivity: 50 m³/h
  • Mixer Model: JS1000
concrete batching plant hzs50

HZS50 Concrete Batching Plant

HZS50 – Even better than the HZS25 and HZS35, the HZS50 comes with a JS1000 twin shaft compulsory mixer and a PLD1600 aggregate batcher that can be modified to multiple storage bins.

It applies a lift hopper conveying system for less noise and a very minimal footprint. You can use this model effectively for medium scale projects.

  • Theoretical Productivity: 50 m³/h
  • Mixer Model: JS1000

HZS60 – This model sticks with the JS1000 twin shaft mixer and the PLD 1600 aggregate batching but it adapts a belt conveyor aggregate transport system for higher efficiency and increased output.

It also comes with a fully automatic control system for higher accuracy and better overall performance.

  • Theoretical Productivity :60 m³/h
  • Mixer Model:  JS1000
concrete batching plant hzs60

HZS60 Concrete Batching Plant

HZS60 – This model sticks with the JS1000 twin shaft mixer and the PLD 1600 aggregate batching but it adapts a belt conveyor aggregate transport system for higher efficiency and increased output.

It also comes with a fully automatic control system for higher accuracy and better overall performance.

  • Theoretical Productivity :60 m³/h
  • Mixer Model:  JS1000

HZS75 – For large-scale projects, you can never go wrong with the HZS75. Compared to the HZS60, it uses a JS1500 twin shaft mixer and a larger PLD2400 aggregate batcher with 3 to 4 storage bins.

Aside from the lift hopper conveying system, it also has an automatic drop compensation, sandstone moisture and content compensation. It also comes with a fully automatic control system which has various modes to choose from according to your preference.

  • Theoretical Productivity :75m³/h
  • Mixer Model: JS1500
concrete batching plant hzs75

HZS75 Concrete Batching Plant

HZS75 – For large-scale projects, you can never go wrong with the HZS75. Compared to the HZS60, it uses a JS1500 twin shaft mixer and a larger PLD2400 aggregate batcher with 3 to 4 storage bins.

Aside from the lift hopper conveying system, it also has an automatic drop compensation, sandstone moisture and content compensation. It also comes with a fully automatic control system which has various modes to choose from according to your preference.

  • Theoretical Productivity :75m³/h
  • Mixer Model: JS1500

HZS90 – Almost similar with the HSZ75 for its use of the JS1500 twin shaft mixer and the PLD2400 aggregate batcher, the edge of this model is its use of a conveyor belt and 4 aggregate storage bins.

It can produce up to 90cubit meters of concrete per hour and has a fully automatic and adjustable control system.

  • Theoretical Productivity :90m³/h
  • Mixer Model: JS1500
concrete batching plant hzs90

HZS90 Concrete Batching Plant

HZS90 – Almost similar with the HSZ75 for its use of the JS1500 twin shaft mixer and the PLD2400 aggregate batcher, the edge of this model is its use of a conveyor belt and 4 aggregate storage bins.

It can produce up to 90cubit meters of concrete per hour and has a fully automatic and adjustable control system.

  • Theoretical Productivity :90m³/h
  • Mixer Model: JS1500

HZS120 Batching Plant – The HZS120 boasts of a JS2000 twin shaft mixer and a PLD3200 aggregate batcher with 4 storage bins. If you have a large-scale project that requires high output of concrete, this model can do the job.

It also uses a belt conveyor for maximum output and efficiency. This model has a fully automatic control system which can be adjusted according to your production requirements.

  • Theoretical Productivity :120m³/h
  • Mixer Model: JS2000
concrete-batching-plant-hzs120

HZS120 Concrete Batching Plant

HZS120 Batching Plant – The HZS120 boasts of a JS2000 twin shaft mixer and a PLD3200 aggregate batcher with 4 storage bins. If you have a large-scale project that requires high output of concrete, this model can do the job.

It also uses a belt conveyor for maximum output and efficiency. This model has a fully automatic control system which can be adjusted according to your production requirements.

  • Theoretical Productivity :120m³/h
  • Mixer Model: JS2000

YHZS25 – This model comes with a JS500 concrete mixer and a PLD800 aggregate batcher. The good thing about this unit is that it works in a fully sealed production mode with an advanced dust removing system that eliminates noise and dust.

You can set the control system from manual control to fully automatic, and it comes with an automatic malfunction diagnosis program which makes it easier to determine the issues of the concrete mixer.

  • Productivity:25m³
  • Mixer Model: JS500
concrete-batching-plant-yhzs25

YHZS-25 Mobile Concrete Batching Plant

YHZS25 – This model comes with a JS500 concrete mixer and a PLD800 aggregate batcher. The good thing about this unit is that it works in a fully sealed production mode with an advanced dust removing system that eliminates noise and dust.

You can set the control system from manual control to fully automatic, and it comes with an automatic malfunction diagnosis program which makes it easier to determine the issues of the concrete mixer.

  • Productivity:25m³
  • Mixer Model: JS500

YHZS35 – An upgrade from the YHZ25, this model is equipped with a JS750 twin shaft compulsory mixer and a PLD1200 aggregate batcher. Its features include an electric pulse de-duster function that removes dust effectively over a large area.

It also comes with a user-friendly fully automatic control system for maximum efficiency.

  • Productivity: 35m³/h t
  • Mixer Model: JS750
concrete-batching-plant-yhzs35

YHZS-35 Mobile Concrete Batching Plant

YHZS35 – An upgrade from the YHZ25, this model is equipped with a JS750 twin shaft compulsory mixer and a PLD1200 aggregate batcher. Its features include an electric pulse de-duster function that removes dust effectively over a large area.

It also comes with a user-friendly fully automatic control system for maximum efficiency.

  • Productivity: 35m³/h t
  • Mixer Model: JS750

YHZS50 – This model is best for medium scale projects that requires frequent relocations. In a mobile tow truck, this model includes the JS1000 twin shaft compulsory mixer and the PLD1600 aggregate batcher.

It boasts of a PC+PLC control system with a dynamic display panel that allow you to monitor and maintain efficient concrete production.

  • Theoretical Productivity :50 m³/h
  • Mixer Model: JS1000
concrete-batching-plant-yhzs50

YHZS-50 Mobile Concrete Batching Plant

YHZS50 – This model is best for medium scale projects that requires frequent relocations. In a mobile tow truck, this model includes the JS1000 twin shaft compulsory mixer and the PLD1600 aggregate batcher.

It boasts of a PC+PLC control system with a dynamic display panel that allow you to monitor and maintain efficient concrete production.

  • Theoretical Productivity :50 m³/h
  • Mixer Model: JS1000

YHZS75 – One of the highest-capacity mobile concrete batching plants, it comes with a JS1500 twin shaft compulsory mixer and a PLD2400 aggregate batcher.

This model comes with a rainproof conveyor belt that uses frequency control to ensure smooth and accurate batching and transportation of materials. It also comes with a centralized oil lubrication and a warning system for overvoltage and low oil level.

  • Theoretical Productivity :75 m³/h
  • Mixer Model: JS1500

YHZS-75 Mobile Concrete Batching Plant

YHZS75 – One of the highest-capacity mobile concrete batching plants, it comes with a JS1500 twin shaft compulsory mixer and a PLD2400 aggregate batcher.

This model comes with a rainproof conveyor belt that uses frequency control to ensure smooth and accurate batching and transportation of materials. It also comes with a centralized oil lubrication and a warning system for overvoltage and low oil level.

  • Theoretical Productivity :75 m³/h
  • Mixer Model: JS1500

Lontto Concrete Batching Plant

concrere-batching-plant

To produce high-quality concrete, a concrete batching plant is essential. Depending on your needs, this equipment can either be a mobile or stationary plant. Each type serves different applications, so it’s important to choose the right one for your project.

Selecting the right type of plant depends on your project’s scale and location. Whether you need mobility or higher production capacity, there are several options available to suit your needs. Here are some of the top concrete batching plant types to consider.

Different Types of Concrete Batching Plants

Companies have various options when choosing the type of concrete batching plant to invest in. The main types include stationary, mobile, central mix, and ready-mix plants.
different types of concrete batching plants
what are the different types of concrete batching plants

Stationary Plants

Stationary concrete batching plants are built for large construction projects that require high production capacity. These plants are often used for large-scale projects like skyscrapers and other major infrastructure. A stationary plant can produce between 30 to 200m³ of concrete per hour, depending on the project’s demands.

Mobile Plants

Mobile batching plants are designed for flexibility and easy transport. They’re ideal for short-term projects or jobs spread across multiple locations. While mobile plants have a lower production capacity compared to stationary plants, they are quicker to set up and cost less to install. They also eliminate long wait times associated with transporting concrete to the job site.

Central Mix Plants

Central mix plants, also known as wet-batch or wet-mix plants, mix all the ingredients, including water, at the plant itself. This process typically produces high-quality concrete, as it allows for better control over the mixing. Although central mix plants take more time and have a higher initial cost, the concrete is often superior in quality compared to ready-mix. The mixed concrete is transferred to a truck for delivery to the construction site.

Ready-Mix Plants

Ready-mix plants are popular due to their cost-efficiency and speed. The dry ingredients are mixed in precise ratios at the batching plant, and water is added later in the cement truck while en route to the site. Ready-mix plants are often less expensive than central mix plants but may produce slightly lower-quality concrete since the mixing occurs during transport. Managing truck dispatch times is crucial to ensure the concrete maintains its quality and meets project timelines.

Both central mix and ready-mix plants can produce excellent concrete when handled properly and with high-quality materials.

Key Components of a Batching Concrete Plant

components of a concrete batching plant

key parts of a concrete batching plant

  • Aggregate Bins: Store sand, gravel, and other aggregates.
  • Conveyor Belts: Transport aggregates to the mixing unit.
  • Cement Silos: Store cement and other powder materials.
  • Weighing Hopper: Measure precise quantities of each ingredient.
  • Twin-Shaft Mixers: Combine ingredients to form concrete; types include twin-shaft, planetary, and turbo mixers.
  • Control Systems: Automate and monitor the batching process, ensuring accuracy and consistency.
  • Water and Admixture Tanks: Store and dispense water and chemical admixtures.
  • Pneumatic Systems: Provide air pressure for material transportation.
  • Dust Collectors: Minimise environmental pollution by collecting dust.

Working Principle of a Concrete Batching Plant

Loading

Aggregates like sand, gravel, and crushed stone are loaded into individual storage bins, each designated for a specific material. These bins are designed to store large quantities to ensure a continuous supply during operation. Proper handling during loading prevents contamination or mixing of materials.

Weighing

Each ingredient, including aggregates, cement, water, and any additives, is accurately weighed according to the specific mix design. The precision in weighing ensures the concrete’s strength, durability, and consistency. Automated systems help maintain accuracy, minimizing human error.

Batching

Once weighed, the ingredients are batched and transferred to the mixing unit. The batching process ensures the correct proportions of materials are delivered to create a uniform mixture. This step is critical for meeting the desired specifications of the concrete.

Mixing

In the mixing unit, all ingredients are thoroughly blended to form a homogeneous concrete mixture. The mixing time is controlled to ensure consistency, preventing under or over-mixing, which could affect the concrete’s quality. High-quality mixers ensure even distribution of all components for optimal results.

Discharging

After mixing, the concrete is discharged into a mixer truck for transport to the construction site. The truck keeps the mixture agitated to prevent it from setting prematurely. Timely discharge ensures the concrete retains its workability during transport.

Pumping

Once at the construction site, the concrete is pumped through a hose or boom to the required location. Pumps are used for precise placement, especially in hard-to-reach areas like high-rise buildings or large foundations. This method speeds up the construction process and ensures accurate concrete delivery.

Advantages of Concrete Batching Plants

  • Consistent Quality: Automated processes ensure consistent, high-quality concrete production.
  • Increased Efficiency: Reliable supply of concrete reduces delays and boosts productivity.
  • Customisable Mix Designs: Produce various types and strengths of concrete to meet specific project requirements.
  • Cost Savings: On-site production eliminates the need for transporting ready-mixed concrete from external suppliers.
  • Environmental Benefits: Recycling systems reduce waste and promote sustainability.

Advantages of Bulk Custom Concrete Plants

  • High Production Capacity: Engineered for high-volume production, ideal for large-scale projects.
  • Advanced Technology: PLC control system ensures consistent, high-quality concrete.
  • Versatility: Capable of producing a variety of concrete types and strengths.
  • Cost-Effectiveness: Advanced technology and high production capabilities offer a cost-efficient solution.

With the given advantages of our custom bulk concrete plants, our custom concrete plants offer significant advantages even when compared to well-known manufacturers like Liebherr concrete plants, which potential drawbacks such as higher initial costs, complexity, and specialized maintenance requirements.

How Much Do Concrete Batching Plants Cost?

Concrete batching plants typically cost between $35,000 and $315,000, depending on their size and production capacity. The price varies based on how much concrete the plant can produce per hour and the level of automation it offers. Higher capacity plants are more expensive, but they offer greater efficiency and versatility for larger projects.

Applications of Concrete Plants

  • Residential and Commercial Construction: Versatile in producing various concrete types to meet diverse construction needs.
  • Infrastructure Development: Supports critical infrastructure projects like roads and bridges.
  • Government and Public Projects: Ensures high-quality concrete for large-scale public projects.
  • Local and Regional Construction: Supports local production capabilities, reducing the need to import materials.

Safety Measures in Concrete Batching Plants

  • Training: Operators must be trained and certified to handle the equipment.
  • High-Quality Equipment: Investing in quality batching plants minimises wear and tear.
  • Proper Location: Place the batching plant in a safe location to avoid hazards.
  • Control Room Safety: Ensure the control room is at a safe distance from the mixing area.
  • Protective Clothing: Workers must wear appropriate protective gear.

Maintenance and Inspection for Concrete Batch Plant

  • Regular Inspections: Check the quality of components such as steel bars, mesh, and screening.
  • Transmission Systems: Ensure the smooth operation of belt conveyors and other systems.
  • Measurement Systems: Verify the accuracy and flexibility of weighing systems.
  • Safety Valves: Ensure no air leakage in safety valves.
  • Circuit Equipment: Check the accuracy and reasonableness of circuit equipment.

Discover how Lontto’s advanced technology can transform your operations and increase your output. Experience efficiency, versatility, and quality like never before!

Pros and Cons of Second-Hand Concrete Batching Plants

Second-hand concrete batching plants offer cost-effective entry into the construction industry, with significantly lower initial investments compared to new equipment, making it easier for smaller companies to compete in the market.

However, purchasing second-hand concrete plants comes with significant disadvantages as well:

  • Reliability issues due to hidden problems and wear can cause frequent breakdowns and financial losses. The more a plant has been used, the higher chance of parts failing or malfunctioning during operation.
  • Outdated technology means missing out on advanced features for efficiency, quality control, and environmental compliance.
  • Higher maintenance costs arise from frequent repairs and part replacements.
  • Reduced efficiency can limit production capacity and customer satisfaction.
  • Environmental concerns include non-compliance with current standards and higher emissions.
  • Limited customization options restrict adaptation to specific needs,
  • lack of warranty protection leaves buyers vulnerable to costly repairs.

In contrast, our brand new concrete batching plants ensure reliability, incorporate the latest technology, meet environmental standards, offer enhanced efficiency, reduce maintenance costs, and can be customized to your specific production needs.

Why Choose Lontto’s Concrete Batching Plant?

Lontto offers both mobile and stationary batching plants, catering to a wide range of project needs with unparalleled flexibility.

Our equipment comes with advanced PLC control systems, ensuring easy operation and high efficiency. Furthermore, Lontto’s extensive industry experience and commitment to customer support make them a trusted partner, providing reliable service and maintenance for your investment. Reach out to know more!

Proven Performance Customer-Focused Commitment to Innovation
Lontto has a proven track record spanning more than 30 years. Your satisfaction is our priority. We don’t just sell to you—we partner with you. Our machines and technology are always evolving.

Concrete Plant Services: Technical Support

Consultation
Lontto’s experts will guide you to the right machine for your needs (production volume, environment, brick type, and budget).
Installation and Training
We’ll talk your team through the installation process and provide further training on the machine if needed.
Technical Support
Our team at Lontto provides robust after-sales support if you need help troubleshooting.
Spare Parts and Upgrades
Contact us for quality spare parts when you need them (shipped to your door).

 

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Frequently Asked Questions (FAQs)

What types of concrete can concrete batching plants produce?

Concrete batching plants are versatile, capable of producing various concrete types including ready-mix, high-strength, and speciality mixes.

What are the typical maintenance requirements for concreting plants?

Regular cleaning, greasing of moving parts, and checks on components like the weighing system and mixers. Our team provides maintenance guidelines, and spare parts are available through our after-sales support.

Can I visit your concrete plants before purchasing?

Absolutely, we welcome and encourage customers to visit our manufacturing facilities. See our operations and machines in action to get first-hand experience of our quality standards. Contact us to schedule a visit.

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