Fly Ash Brick Machine

Fly Ash Bricks Machine: Definitive Guide

Have you heard of fly ash bricks? They’re used a lot these days. It’s a kind of brick, like the ones in your school or home. To make these bricks, companies use a special machine called a fly ash bricks machine.

Choosing the best fly ash bricks machine is a big deal. It helps in making bricks quicker. It also makes sure the bricks are strong and sturdy.

But picking the right machine can be tricky. Don’t worry! We’re here to help. We’ve made a guide to help you understand these machines better.

In our guide, we will talk about:

What Is Fly Ash Brick? – How to Classify?

• Autoclaved fly ash bricks – Steam Curing
• Steam-Free and Burn-Free Fly Ash Bricks – Natural Curing
• Clay-Containing Fly Ash Bricks – Burned at High Temperatures

Everyone knows that fly ash can be used to make bricks, but you don’t know how to distinguish fly ash bricks.

So according to different raw materials, different curing methods.

It is divided into autoclaved fly ash bricks, steam and burn-free fly ash bricks, and burned fly ash bricks.

Autoclaved fly ash bricks – Steam Curing

Autoclaved fly ash brick is based on fly ash and quicklime as the main raw material, and then mixed with the appropriate amount of gypsum and a certain amount of cinder and other aggregates, according to a certain proportion.

The raw materials mixing, the quicklime hydration, the mixture is wheel milled, static pressure forming by hydraulic high static pressing machine, and it can be steamed curing under normal pressure or high-pressure steam.

The compressive strength of autoclaved fly ash bricks is generally high, reaching 20 MPa or 15 MPa, at least 10 MPa, and can withstand the freeze resistance requirements of 15 freeze-thaw cycles.

In addition, fly ash brick is a potentially active hydraulic material that can continue to produce hydration reactions in a humid environment, which is beneficial to the improvement of strength.

Steam-Free and Burn-Free Fly Ash Bricks – Natural Curing

Cement-containing fly ash bricks: cement is the main cementitious material, fly ash, slag, stone powder, sand, gravel, after a certain ratio.

Formed by a vibrating concrete brick machine. For example, QT series, LMT series, and Mobile series brick machine.

After molding, it is made by natural curing, the strength can reach 15Mpa, and the production process is simple. It is very suitable for low-investment fly ash brick production projects.

Clay-containing bricks – burned at high temperatures.

Fly ash and industrial slag and clay as the main raw materials, 52% of fly ash, 8% of industrial waste furnace slag, and 40% of clay, then mixed by a mixer, extruded by a vacuum clay brick machine, dried, then high temperature Burned.

The principle is that the fly ash and the industrial slag are dehydrated quickly, and the combustible component has high characteristics, so that the Half-finished bricks generate internal combustion.

When the clay bricks burning, it can be used with less or no coal, achieving energy saving, saving land and utilizing waste. The product has the characteristics of bending resistance, compression resistance, lightweight, heat preservation, sound insulation and good appearance. The compressive strength reaches 16.68 MPa.

What Is Fly Ash Brick Machine?

Going into the manufacturing or construction business is a bold step. But you would need certain materials to make the process easier for you. Most manufacturers have plans to extend the scope or simply want to reduce costs.

So, what is a brick machine and what does it do? The machine facilitates the manufacturing of fly ash bricks by reducing human inputs. In the place, it uses the built-in properties to facilitate the production process.

• Static Press Brick Machine to Produce Steam Curing Fly Ash Brick
• Vibrate Concrete Block Machine to Produce Steam-Free Fly Ash Brick
• Vacuum Clay Brick Machine to Produce Burned Clay Fly Ash Brick

In addition, it does most of the work with little supervision. In that case, the machine is capable of feeding on raw materials. Mixing materials and forming fly ash bricks.

Thus, the role of brick machine does not stop at saving costs. It also scales the production of bricks by working on automation in most cases.

What Is Fly Ash – Why Should I Use It?

Traditional manufacturing and building processes have over time, evolved and took a different shape. Fly Ash Brick (FAB) is one of the leading reinventions in building materials. It promises to stand the test of time.

Let us look at the meaning of Fly Ash and the importance of utilizing it in making bricks.

Fly ash is a coal combustion product that comprises fine particles of burned fuel. These are used to enhance the manufacturing of different products.

Fly ash is composed of different particles, including calcium oxide, aluminum oxide, and silicon dioxide. These are placed in different categories and later used for different purposes.

Some of the uses include stabilization of soft soil, and for concrete production. The latter use (concrete production) has been prominent in recent years. It’s used by manufacturers in different sectors of the economy, including infrastructures and industries.

The importance of fly ash bricks is because of the roles it plays in the manufacturing process. For instance, it is a viable substitute material for Portland. It is also viable in the production of bricks.

Aside from that, fly ash bricks help in boosting the manufacturing of building units. This is common when they combine with water gypsum and cement.

What are the Other Materials of Fly Ash Bricks?

Quicklime is the main raw material of autoclaved fly ash bricks: the function is to stimulate the activity of fly ash, so that the bricks have certain physical and mechanical properties.

1. Calcium Content: The effective calcium content is as high as possible, and the lime with high calcium content is used in the production of fly ash bricks, and the cost is reduced.
2. Fast Hydration: It can shorten the cycle of the digestion process of the mixture and improve production efficiency.
3. The digestion temperature is increased as much as possible: the high temperature helps the bricks to increase their strength before the steam curing treatment.

What is Lime Hydration?

Lime Hydration: The lime will hydrolyze after it meets water, produce calcium hydroxide, release heat, and expand the volume by 2-3 times. This process is called quicklime digestion.

The Proportion of Lime for Fly Ash Bricks: The amount of lime incorporated is related to the steam curing conditions, the type and fineness of the fly ash. Generally, when high-pressure curing is used, the amount of lime incorporated is less than that of normal-pressure curing.

The smaller the fineness of fly ash particles, the smaller the amount of lime incorporation, and vice versa.

Production practices have shown that the most effective lime content ranges from 8% to 12%.

Gypsum: Gypsum plays an role in accelerating hydration reaction, increasing crystallization of hydrates, and improving the early strength of bricks, especially the flexural strength, in the production of autoclaved fly ash.

Fineness requirement: 88um sieve, the sieve residue is not more than 15%.

Calcium sulfate content: ≥ 65%.

Source of gypsum: natural gypsum, and industrial waste gypsum (desulfurized gypsum) such as dihydrate gypsum (gypsum), hemihydrate gypsum (building gypsum), or anhydrite.

Gypsum dosage: It is mainly determined according to whether the fly ash brick meets the expected strength.

What is the Formula of Bricks?

As a manufacturer, you may be looking for a way to mix fly ash. Fly ash is not the only ingredient used for the production of building units.

Rather, it is important to combine it with other components, including water and fly ash to get the bricks you want.

The point to note here is that three (3) methods are used for the production. These are the standard method and the other is termed the “Profitable Mixing Ratio”.

The classification is simple: the first follows the standard quality of making fly ash bricks. The second is ideal when you have few materials to spare.

Now, the first method uses quicklime for the manufacturing of bricks. The second method uses hydrated Lime for the manufacturing of fly ash bricks. The third is for the production of fly ash bricks using cement instead of lime and gypsum.

Join us as we look at the formula of mixing fly ash bricks.

• The Normal Ratio Quicklime Fly Ash Bricks – Steam Curing

The materials or ingredients needed here are Gypsum, Sludge Lime, Fly Ash, and Sand/Stone Dust. They are classified in the following ratio:

• For Hydrated Lime Fly Ash Bricks – Steam Curing

The ingredients are the same as the first. However, Sledge Lime would be substituted with Hydrated Lime. Here is the ratio:

• Fly Ash Bricks Manufacturing Using Cement – Natural Curing

In this case, the materials would be primarily focused on cement rather than on gypsum and lime. This is the formula:

• The Others Formula for Fly Ash Bricks

Use 2% Gypsum for Autoclave Steam Curing Fly Ash Bricks

Uses 1% Gypsum and No Sand for Autoclave Steam Curing Fly Ash Bricks

Uses Clay or Soil for Burned Fly Ash Bricks

How to Produce Fly Ash Bricks – The Process

Autoclave Bricks Machine Operate Principle

It is now time to get to work. Manufacturing bricks using a fly ash manufacturing machine could be easy.

It can also turn out to be a herculean task. This is tenable when you lack the idea of producing the bricks.

Read the guide below to have a better understanding of producing bricks.

    Hydraulic Static Pressure Brick Machines

The manufacturing process of bricks is similar to making concrete blocks.

In the same manner, hydrated lime powder is added to the fly ash. Then gypsum is mixed with it.

Proceed to feed the fly ash, quarry dust, hydrated lime, and gypsum into a pan mixer. You would then add the required proportion of water for intimate mixing. Ensure that the mixture is in the right proportion (consult the tables above).

After mixing, the mixture is then shifted to the ash brick making machine for processing. Ideally, the mixture is transferred to the hopper of the machine through the conveyor belt.

This would then be moved to the cavity. This is where the fly ash brick press machine would press the materials until they take a specific shape.

Thee would then be an erection. This would bring out the manufactured bricks in front of the machine.

Steam Curing Fly Ash Bricks

The manufactured autoclaved fly ash bricks have two ways for curing.

Differences of Fly Ash Bricks Steam Curing Method.

The Advantages of Automatic Brick Machine

Manufacturers now rely on machine to improve their output in the production of building units. You may be wondering about the role the plant has to play in the entire production process.

If so, then below are some of the benefits of using brick making plant.

• Turning Waste into Wealth

As you may have known, fly ash could have passed off as a wasted material. However, the role of the machine is to convert this otherwise “wasted material”.

This is done by mixing it with other materials to produce fly ash bricks.

• Boosts Production

Every manufacturer wants to meet up with the customers’ demands. Having the latest automatic brick making machine is the perfect way to achieve that.

Unlike human input that tends to drag into hours, the automatic bricks machine is faster. It is capable of pressing materials into the desired shape in a few minutes.

• Product Quality and Quantity

It is true that quality is preferred over quantity in the area of production. But you can’t help but fall in love with the combination of the two when using a fly ash block machine.

The idea is that the machine produces quality bricks. It also has the capacity to press many of these bricks at a go. That is if the sizes are compatible with the specifications of the machine.

• Multi-Purpose Automatic Machine/Versatile

Another advantage of having the machine is versatility. It is capable of making different types of bricks product(including interlocking bricks), hollow blocks, and paving blocks.

• Saves Cost

The machine comes in handy for manufacturers that want to save some costs. The beauty of the concept is that it doesn’t stop at cutting down on human costs. It also uses low-cost materials to produce the bricks.

Latest brick making machines also tend to have low consumption of energy. This saves you additional costs of paying electricity bills.

• Durable

The machine also gives the guarantee of serving you for long. This is because of the special welding technology and strong shaped steel body that makes it shockproof and hard.

How to Choose The Suitable Model of Automatic Brick Machine?

You’re now ready to buy the automatic machine but have a problem with choosing the best model. Ideally, a brick making plant utilizes green technology to save the immediate environment from degradation.

It is also a money-making venture. However, it is important to consider specific features to look for before buying one.

 “Used for Autoclaved Bricks Production”

We encourage you to read the hints below to arrive at an informed buying decision:

• Consider Your Budget

Manufacturers want the best automatic machine that would improve their production of building units. Yet, they fail to consider their budgets.

The budget here doesn’t stop at the overall cost of the machine. It also includes the cost of raw materials, the construction site, and electricity.

“Used for Cement Fly Ash Bricks Production”

• Buy from a Reliable Brick Making Machine Manufacturer

It is important to buy from an established brand that has many positive reviews. This gives you the assurance of the efficiency and duration of the machine.

• Capacity

Determine the number of fly ash bricks that the machine can produce over a period.

Ideally, you should go for one that can press the materials in a few minutes. Also select one that can produce solid fly ash bricks at the end.

• Purpose of the brick Machine

You need to understand that automatic fly ash brick making machine come in different sizes. Each of these has an area of strength.

It is important to define the type of bricks you need. You can then use that to choose the machine that has that capacity.

How to Choose the Best Brick Machine Manufacturer?

Choosing automatic brick machine is one side of the coin. Locating the best fly ash bricks manufacturing machine suppliers is another side of it.

Here are the tips to choose a manufacturer of the machine:

• Feedback of Customers

It is ideal that you go through the reviews dropped by previous customers.

The rule is simple:blocks machine manufacturer with lots of positive feedback is the best to choose.

• Customer Support

Another step is to check the response of the manufacturer to the feedback or questions asked by customers and prospects.

That way, you would determine if the targeted fly ash brick manufacturers would be there to attend to your concerns.

• After-Sale Service

The machine is what they are  – “machines”. Therefore, your proposed fly ash brick machine may break down in the course of working.

Hence, it is important to choose automatic  blocks machine manufacturer that offers after-sale services. This would help you fix your machine in good time whenever an issue arises.

When it comes to choosing the best fly ash brick making machine, look for manufacturers that have the best equipment.

You can trust the fly ash bricks machine from LONTTO to give you quality machine.

What Is The Price of Fly Ash Brick Machine? Why Is The Price Different?

The price of the machine influences the choice of brick making plant. On the other hand, the prices tend to differ for a number of reasons.

The first thing you should note is that the properties, the efficiency, and the type of machine you choose determine the cost of the machine.

The first point to note is that the prices of these machines differ depending on the machine you are going for.

For instance, a fully automatic brick plant wouldn’t have the same pricing as the semi-automatic fly ash brick making machine.

In the same way, the prices tend to differ by the specifications or attributes of the machines.

Therefore, it is important that you check the prices on the manufacturer or suppliers’ websites. Ensure that the price doesn’t primarily take prominence over the features you are looking for.

As a rule, go for a fly ash brick machine that the features you need with affordable rates.

The Buying Guide of Brick Making Machine: What Do You Need to Pay Attention to??

You would need to take a critical evaluation of the different models in the market. This would help you choose a fly ash brick machine.

It doesn’t stop at the selection. You would need other tips to make a good choice.

Below are some of them:

• Durability

It is important to choose a machine that is rust-free. This would serve you for many years.

Ideally, you may want to go for a fully automatic version. You can also choose one that has a variety of properties that enhance the operations.

• Production Levels

The essence of the machine is to facilitate work. But you need to understand that some are faster than others are.

Hence, you may need to choose a brick machine that produces more bricks.

• Purpose

In this instance, it is expected that you should define the purpose of the machine. This implies choosing the type of brick you want to produce.

With that in mind, you can then go for a brick machine that is specially designed for that purpose.

You can check LONTTO where you have the assurance of getting quality brick making machine at affordable prices.

The company has many years of experience in making block making machine, and their machines are of standard.

Final Words

Fly ash is pretty amazing. It’s used in lots of different things now.

When people found new ways to use fly ash, it became really helpful. It’s now a big part of making lots of products. We use a special machine to do this.

This machine is not just good at turning fly ash into bricks. It also helps keep our world clean and green.

Want to know more? Talk to us at LONTTO! We can help you find the newest fly ash brick making machine. And guess what? We have the best prices, too.