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Fly Ash Bricks Machine
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- High Pressure and Strong Vibrationfor Blocks Forming.
- Fly Ash Bricks are more denser and uniform.
- The compressive strength of brick is very high and save cost.
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Fly ash Bricks Manufacturer in China, The Whole Set Fly Ash Bricks Production Line
Lontto Fly Ash Bricks Machine
LONTTO Machinery is one of the professional Fly Ash Bricks Machine manufacturers and Fly Ash Bricks Machine suppliers.
LONTTO provides various Fly Ash Bricks Machines.
Based on the names, there are Fly Ash brick making machine, Fly Ash brick plant, Fly Ash machine, ash bricks plan, ash brick making machine and so on.
Based on the mechanical power or power supply system, there are automatic hydraulic Fly Ash brick making machine and electric Fly Ash brick plant.
Different fly ash brick making machine with different price, if you need automatic fly ash brick press machine, the cost is high, but the manual and semi automatic type is lower price.
Many fly ash brick manufacturers in China, LONTTO as the famous brand, you can ask them for the fly ash machine more details.
Related Product with Fly Ash Bricks Machine
Fly Ash Bricks Machine: Definitive Guide
Construction companies have many works to do when it comes to choosing the right materials for erecting a building. There has been an increase in the use of fly ash in forming bricks for buildings.
With this comes the fact that many fly ash brick making machines have been manufactured to cater to the construction and manufacturing companies’ needs.
Hence, it’s important to look for the best fly ash manufacturing machine. This would help to facilitate the construction process. It would also guarantee the stability of the bricks made out of it.
We understand that many construction companies find it hard to choose the machine. Our detailed guide would make the selection process easier for you. In this article, we would be looking at important aspects of these machines, including:
- What Is Fly Ash Brick? – How to Classify?
- What Is Fly Ash Bricks Machine?
- What Is Fly Ash and Why Should I Use It?
- What Are The Other Raw Materials for Fly ash Bricks?
- What Is The Formula of Fly Ash Bricks?
- How to Produce Fly Ash Bricks – The Manufacturing Process
- The Advantages of Fly Ash Brick Machine
- How to Choose The Suitable Model of Fly Ash Brick Machine?
- How to Choose the Best Fly Ash Brick Machine Manufacturer?
- What Is The Price of Fly Ash Brick Machine? Why Is The Price Different?
- The Buying Guide of Fly Ash Brick Machine: What Do You Need to Pay Attention to??
Let us now go into details on the role played by the machine. We would also look at other important details that would help you understand the concept behind it.
What Is Fly Ash Brick? – How to Classify?
- Autoclaved fly ash bricks – Steam Curing
- Steam-Free and Burn-Free Fly Ash Bricks – Natural Curing
- Clay-Containing Fly Ash Bricks – Burned at High Temperatures
Everyone knows that fly ash can be used to make bricks, but you don’t know how to distinguish fly ash bricks.
So according to different raw materials, different curing methods.
It is divided into autoclaved fly ash bricks, steam and burn-free fly ash bricks, and burned fly ash bricks.
Autoclaved fly ash bricks – Steam Curing
Autoclaved fly ash brick is based on fly ash and quicklime as the main raw material, and then mixed with the appropriate amount of gypsum and a certain amount of cinder and other aggregates, according to a certain proportion.
The raw materials mixing, the quicklime hydration, the mixture is wheel milled, static pressure forming by hydraulic high static pressing machine, and it can be steamed curing under normal pressure or high-pressure steam.
The compressive strength of autoclaved fly ash bricks is generally high, reaching 20 MPa or 15 MPa, at least 10 MPa, and can withstand the freeze resistance requirements of 15 freeze-thaw cycles.
In addition, fly ash brick is a potentially active hydraulic material that can continue to produce hydration reaction in a humid environment, which is beneficial to the improvement of strength.
Steam-Free and Burn-Free Fly Ash Bricks – Natural Curing
Cement-containing fly ash bricks: cement is the main cementitious material, fly ash, slag, stone powder, sand, gravel, after a certain ratio.
After molding, it is made by natural curing, the strength can reach 15Mpa, and the production process is simple. It is very suitable for low-investment fly ash brick production projects.
Clay-containing fly ash bricks – burned at high temperatures.
Fly ash and industrial slag and clay as the main raw materials, 52% of fly ash, 8% of industrial waste furnace slag and 40% of clay, then mixed by a mixer, extruded by vacuum clay brick machine, dried, then high temperature Burned.
The principle is that the fly ash and the industrial slag are dehydrated quickly, and the combustible component has high characteristics, so that the Half-finished bricks generate internal combustion.
When the clay fly ash bricks burning, it can be used with less or no coal, achieving energy saving, saving land and utilizing waste. The product has the characteristics of bending resistance, compression resistance, lightweight, heat preservation, sound insulation and good appearance. The compressive strength reaches 16.68 MPa.
What Is Fly Ash Brick Machine?
Going into the manufacturing or construction business is a bold step. But you would need certain materials to make the process easier for you. Most manufacturers have plans to extend the scope or simply want to reduce costs. Going for a fly ash brick machine could be the best way to achieve that.
So, what is a fly ash brick machine and what does it do? The machine facilitates the manufacturing of fly ash bricks by reducing human inputs. In the place, it uses the built-in properties to facilitate the production process.
- Static Press Brick Machine to Produce Steam Curing Fly Ash Bricks
- Vibrate Concrete Block Machine to Produce Steam-Free Fly Ash Bricks
- Vacuum Clay Brick Machine to Produce Burned Clay Fly Ash Bricks
In addition, it does most of the work with little supervision. In that case, the machine is capable of feeding on raw materials. Mixing materials and forming fly ash bricks.
Thus, the role of the fly ash brick machine does not stop at saving costs. It also scales the production of fly ash bricks by working on automation in most cases.
What Is Fly Ash – Why Should I Use It?
Traditional manufacturing and building processes have over time, evolved and took a different shape. Fly Ash Brick (FAB) is one of the leading reinventions in building materials. It promises to stand the test of time.
Let us look at the meaning of Fly Ash and the importance of utilizing it in making bricks.
Fly ash is a coal combustion product that comprises fine particles of burned fuel. These are used to enhance the manufacturing of different products.
Fly ash is composed of different particles, including calcium oxide, aluminum oxide, and silicon dioxide. These are placed in different categories and later used for different purposes.
Some of the uses include stabilization of soft soil, and for concrete production. The latter use (concrete production) has been prominent in recent years. It’s used by manufacturers in different sectors of the economy, including infrastructures and industries.
The importance of fly ash bricks is because of the roles it plays in the manufacturing process. For instance, it is a viable substitute material for Portland cement. It is also viable in the production of bricks.
Aside from that, fly ash bricks help in boosting the manufacturing of building units. This is common when they combine with water gypsum and cement.
What are the Other Materials of Fly Ash Bricks?
Quicklime is the main raw material of autoclaved fly ash bricks: the function is to stimulate the activity of fly ash, so that the bricks have certain physical and mechanical properties.
- Calcium Content: The effective calcium content is as high as possible, and the lime with high calcium content is used in the production of fly ash bricks, and the cost is reduced.
- Fast Hydration: It can shorten the cycle of the digestion process of the mixture and improve production efficiency.
- The digestion temperature is increased as much as possible: the high temperature helps the bricks to increase their strength before the steam curing treatment.
What is Lime Hydration?
Lime Hydration: The lime will hydrolyze after it meets water, produce calcium hydroxide, release heat, and expand the volume by 2-3 times. This process is called quicklime digestion.
The Proportion of Lime for Fly Ash Bricks: The amount of lime incorporated is related to the steam curing conditions, the type and fineness of the fly ash. Generally, when high-pressure curing is used, the amount of lime incorporated is less than that of normal-pressure curing.
The smaller the fineness of fly ash particles, the smaller the amount of lime incorporation, and vice versa.
Production practices have shown that the most effective lime content ranges from 8% to 12%.
Gypsum: Gypsum plays an role in accelerating hydration reaction, increasing crystallization of hydrates, and improving the early strength of bricks, especially the flexural strength, in the production of autoclaved fly ash.
Fineness requirement: 88um sieve, the sieve residue is not more than 15%.
Calcium sulfate content: ≥ 65%.
Source of gypsum: natural gypsum, and industrial waste gypsum (desulfurized gypsum) such as dihydrate gypsum (gypsum), hemihydrate gypsum (building gypsum), or anhydrite.
Gypsum dosage: It is mainly determined according to whether the fly ash brick meets the expected strength.
What is the Formula of Fly Ash Bricks?
As a manufacturer, you may be looking for a way to mix fly ash. Fly ash is not the only ingredient used for the production of building units.
Rather, it is important to combine it with other components, including cement water and fly ash to get the bricks you want.
The point to note here is that three (3) methods are used for the production. These are the standard method and the other is termed the “Profitable Mixing Ratio”.
The classification is simple: the first follows the standard quality of making fly ash bricks. The second is ideal when you have few materials to spare.
Now, the first method uses quicklime for the manufacturing of bricks. The second method uses hydrated Lime for the manufacturing of fly ash bricks. The third is for the production of fly ash bricks using cement instead of lime and gypsum.
Join us as we look at the formula of mixing fly ash bricks.
- The Normal Ratio Quicklime Fly Ash Bricks – Steam Curing
The materials or ingredients needed here are Gypsum, Sludge Lime, Fly Ash, and Sand/Stone Dust. They are classified in the following ratio:
|Quarry Dust or Sand||25%|
- For Hydrated Lime Fly Ash Bricks – Steam Curing
The ingredients are the same as the first. However, Sledge Lime would be substituted with Hydrated Lime. Here is the ratio:
|River Sand or Stone Dust||18-27%|
- Fly Ash Bricks Manufacturing Using Cement – Natural Curing
In this case, the materials would be primarily focused on cement rather than on gypsum and lime. This is the formula:
|Stone Dust or River Sand||30-40%|
The Others Formula for Fly Ash Bricks
Use 2% Gypsum for Autoclave Steam Curing Fly Ash Bricks
|Quarry Dust or Sand||20%|
Uses 1% Gypsum and No Sand for Autoclave Steam Curing Fly Ash Bricks
Uses Clay or Soil for Burned Fly Ash Bricks
|Clay or Soil||40%|
|Cinder or Slag||8%|
How to Produce Fly Ash Bricks – The Manufacturing Process
Autoclave Fly Ash Bricks Machine Operate Principle
It is now time to get to work. Manufacturing the fly ash bricks using a fly ash manufacturing machine could be easy.
It can also turn out to be a herculean task. This is tenable when you lack the idea of producing the bricks.
Read the guide below to have a better understanding of producing fly ash bricks.
Hydraulic Static Pressure Fly Ash Brick Machines
The manufacturing process of fly ash bricks is similar to making concrete blocks.
In the same manner, hydrated lime powder is added to the fly ash. Then gypsum is mixed with it.
Proceed to feed the fly ash, quarry dust, hydrated lime, and gypsum into a pan mixer. You would then add the required proportion of water for intimate mixing. Ensure that the mixture is in the right proportion (consult the tables above).
After mixing, the mixture is then shifted to the ash brick making machine for processing. Ideally, the mixture is transferred to the hopper of the machine through the conveyor belt.
This would then be moved to the cavity. This is where the fly ash brick press machine would press the materials until they take a specific shape.
Thee would then be an erection. This would bring out the manufactured bricks in front of the machine.
Steam Curing Fly Ash Bricks
The manufactured autoclaved fly ash bricks have two ways for curing.
Differences of Fly Ash Bricks Steam Curing Method.
|Steaming Method||Saturated Steam Pressure/MPA||Curing Temperature/℃||Maintenance Equipment||Cost of Equipment||Product Quality||Product Cost|
|0.1||95-100||Steam Curing Room||Low||Meet the Standard||High (More Lime Consumption)|
|High Pressure||0.9 ~ 1.6||174-200||Autoclave||High||Better Performance||Low (Less Lime Consumption)|
The Advantages of Fly Ash Brick Machine
Manufacturers now rely on machine to improve their output in the production of building units. You may be wondering about the role the plant has to play in the entire production process.
If so, then below are some of the benefits of using a fly ash brick making plant.
- Turning Waste into Wealth
As you may have known, fly ash could have passed off as a wasted material. However, the role of the machine is to convert this otherwise “wasted material”.
This is done by mixing it with other materials to produce fly ash bricks.
- Boosts Production
Every manufacturer wants to meet up with the customers’ demands. Having the latest fly ash brick making machine is the perfect way to achieve that.
Unlike human input that tends to drag into hours, the automatic fly ash bricks machine is faster. It is capable of pressing materials into the desired shape in a few minutes.
- Quality and Quantity
It is true that quality is preferred over quantity in the area of production. But you can’t help but fall in love with the combination of the two when using a fly ash block machine.
The idea is that the machine produces quality bricks. It also has the capacity to press many of these bricks at a go. That is if the sizes are compatible with the specifications of the machine.
- Multi-Purpose Machine/Versatile
Another advantage of having the machine is versatility. It is capable of making different types of bricks (including interlocking bricks), hollow blocks, and paving blocks.
- Saves Cost
The machine comes in handy for manufacturers that want to save some costs. The beauty of the concept is that it doesn’t stop at cutting down on human costs. It also uses low-cost materials to produce the bricks.
Latest fly ash brick making machines also tend to have low consumption of energy. This saves you additional costs of paying electricity bills.
The machine also gives the guarantee of serving you for long. This is because of the special welding technology and strong shaped steel body that makes it shockproof and hard.
How to Choose The Suitable Model of Fly Ash Brick Machine?
You’re now ready to buy the machine but have a problem with choosing the best model. Ideally, a fly ash brick making plant utilizes green technology to save the immediate environment from degradation.
It is also a money-making venture. However, it is important to consider specific features to look for before buying one.
“Used for Autoclaved Fly Ash Bricks Production”
We encourage you to read the hints below to arrive at an informed buying decision:
- Consider Your Budget
Manufacturers want the best machine that would improve their production of building units. Yet, they fail to consider their budgets.
The budget here doesn’t stop at the overall cost of the machine. It also includes the cost of raw materials, the construction site, and electricity.
“Used for Cement Fly Ash Bricks Production”
- Buy from a Reliable Fly Ash Brick Making Machine Manufacturer
It is important to buy from an established brand that has many positive reviews. This gives you the assurance of the efficiency and duration of the machine.
Determine the number of fly ash bricks that the machine can produce over a period.
Ideally, you should go for one that can press the materials in a few minutes. Also select one that can produce solid fly ash bricks at the end.
“Used for Burned Clay/Soil Brick Making Machine”
- Purpose of the Machine
You need to understand that fly ash brick making machines come in different sizes. Each of these has an area of strength.
It is important to define the type of fly ash bricks you need. You can then use that to choose the machine that has that capacity.
How to Choose the Best Fly Ash Brick Machine Manufacturer?
Choosing a fly ash brick machine is one side of the coin. Locating the best fly ash bricks manufacturing machine suppliers is another side of it.
Here are the tips to choose a manufacturer of the machine:
- Feedback of Customers
It is ideal that you go through the reviews dropped by previous customers.
The rule is simple: a fly ash machine manufacturer with lots of positive feedback is the best to choose.
- Customer Support
Another step is to check the response of the manufacturer to the feedback or questions asked by customers and prospects.
That way, you would determine if the targeted fly ash brick manufacturers would be there to attend to your concerns.
- After-Sale Service
The machine is what they are – “machines”. Therefore, your proposed fly ash brick machine may break down in the course of working.
Hence, it is important to choose a fly ash machine manufacturer that offers after-sale services. This would help you fix your machine in good time whenever an issue arises.
When it comes to choosing the best fly ash brick making machine, look for manufacturers that have the best equipment.
You can trust the fly ash bricks machines from LONTTO to give you quality machines.
What Is The Price of Fly Ash Brick Machine? Why Is The Price Different?
The price of the machine influences the choice of a fly ash brick making plant. On the other hand, the prices tend to differ for a number of reasons.
The first thing you should note is that the properties, the efficiency, and the type of machine you choose determine the cost of the machine.
The first point to note is that the prices of these machines differ depending on the machine you are going for.
For instance, a fully automatic fly ash brick plant wouldn’t have the same pricing as the semi-automatic fly ash brick making machine.
In the same way, the prices tend to differ by the specifications or attributes of the machines.
Therefore, it is important that you check the prices on the manufacturer or suppliers’ websites. Ensure that the price doesn’t primarily take prominence over the features you are looking for.
As a rule, go for a fly ash brick machine that the features you need with affordable rates.
The Buying Guide of Fly Ash Brick Making Machine: What Do You Need to Pay Attention to??
You would need to take a critical evaluation of the different models in the market. This would help you choose a fly ash brick machine.
It doesn’t stop at the selection. You would need other tips to make a good choice.
Below are some of them:
It is important to choose a machine that is rust-free. This would serve you for many years.
Ideally, you may want to go for a fully automatic version. You can also choose one that has a variety of properties that enhance the operations.
- Production Levels
The essence of the machine is to facilitate work. But you need to understand that some are faster than others are.
Hence, you may need to choose a fly ash brick machine that produces more bricks.
In this instance, it is expected that you should define the purpose of the machine. This implies choosing the type of brick you want to produce.
With that in mind, you can then go for the fly ash brick machine that is specially designed for that purpose.
You can check LONTTO where you have the assurance of getting quality fly ash brick making machine at affordable prices.
The company has many years of experience in making fly ash and block making machines, and their machines are of standard.
Fly ash is now in use in many industries for producing more products that would meet the expectations of users.
Since the reinvention of the material, it has become a viable ingredient for the production of different items. These are facilitated using a fly ash brick making machine.
On its part, the machine is not only effective in grounding fly ash and other materials to make fly ash bricks. It also helps in maintaining the serenity of the immediate environment using green technology.
You may want to contact us at LONTTO get the latest fly ash brick making machine at the best rates.