Lightweight Wall Panel Production Line–Vertical Type Mould

Calcium silicate with polyphenyl granule sandwich panel production line is devloped by LONTTO Group. Wall panel production line include Material storage system, polyphenyl granule anticipatory system, automatic feeding system, Mixing system, panel forming machine, pouring system, mould circulatory system.

Production process can be controlled automatic, every producion line only need 5 persons.

vertical-type-mould

  • The mould could be 80pcs panels mould,60pcs panels mould,40pcs panels mould.
  • The quantity of panels is depended on the thickness of panels.
  • The vertical type mould only produce solid lightweight wall panels, such as cement & fly ash&calcium silicate composite sandwich panels, the panels is solid sandwich panels..

Main feature of Wall Panel Production Line:

  1. PLC control system, the mould opening and closing is hydraulic, can be controlled automatic.
  2. The wall panel machine can produce the lightweight panel length of 3M, width of 60cm, thickness of 60-200mm.Panel size also can be produced by customer requirement.
  3. The heating system can be electricity or steam. Demoulding fast, short time conservation, the cost is much less.
  4. Foring moulding chamber is high stiffness. Panel making is high precision, the thickness is prospective, the surface of panel is smooth.
  5. Plastic core tube is lining metal tube, durable in use, Free washing.
  6. Continuous stow net design, cloth mesh uniform, accurate and convenient.
  7. This Vertical type mould is suitable for cement & fly ash&calcium silicate composite sandwich panels, the panels is solid sandwich panels.

lightweight solid wall panel

lightweight-wall-panel

Accessory Equipment:

wall panel machine parts

The specification of calcium silicate composite sandwich panel.

Thickness(mm) Width(mm) Length(mm) Quantity(pcs/mould Area(m2/mould
60 610 2440 80 116.8
75 610 2440 70 102.2
90 610 2440 60 87.6
120 610 2440 50 73
150 610 2440 40 58.4
180 610 2440 30 43.8

The specification of cement&fly ash composite sandwich panel.

Thickness(mm) Width(mm) Length(mm) Quantity(pcs/mould Area(m2/mould
60 610 3000 80 144
75 610 3000 70 126
90 610 3000 60 108
120 610 3000 50 90
150 610 3000 40 72
180 610 3000 30 54

The tech date of wall panel production line–vertical type mould

Project name 05 10 15 20
Storage silo 2x80T 2x100T 2x120T 2x150T
Loading system 2×220/2*7.5KW 2×220/2*7.5KW 2×243/2*10KW 2×273/2*11KW
Mixing system JS500/18.5KW JS750/22KW JS1000/30KW JS1200/35KW
Pumping system 4KW 5KW 7.5KW 11KW
Pre-frothing system 7.5KW 7.5KW 7.5KW 7.5KW
Moulding circulatory system 5.5KW 7.5KW 11KW 13.2KW
Surface material Calcium silicate board Calcium silicate board Calcium silicate board Calcium silicate board
Sandwich material Polyphenyl granule Polyphenyl granule Polyphenyl granule Polyphenyl granule
Quantity of panel machine 5 10 15 20
8hours capacity(㎡) 60㎜ 1294 2588 3882 5176
75㎜ 1116 2232 3348 4464
90㎜ 937.5 1875 2812 3750
120㎜ 759 1518 2277 3036
150㎜ 624 1248 1872 2496
180㎜ 535 1070 1605 2140

Performance index of Panel

ITEM Item index Measured results
1 dry apparent density,kg/m3,≤ 350 Qualified
2 thermal conductivity,W/(m.k)≤ 0.07 Qualified
3 heat storage coefficient,m2.k/w,≥ 0.9 Qualified
4 compressive strength,MPa,≥ 0.50 Qualified
5 4h Water absorption equilibrium,g/(m2.h)≤ 50 Qualified
6 compressive strength after immersion,MPa,≥ 0.4 Qualified
7 frost-resistance,mass loss,%,≤ 5.0 Qualified
8 Frost Resistance,Freezing strength,MPa,≥ 0.3 Qualified
9 combustion performance A1 Qualified
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