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Lightweight Wall Panel Production Line–Vertical Type Mould

Calcium silicate with polyphenyl granule sandwich panel production line is devloped by LONTTO Group. Wall panel production line include Material storage system, polyphenyl granule anticipatory system, automatic feeding system, Mixing system, panel forming machine, pouring system, mould circulatory system.

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Description
Data Sheets
Index Of Panel

Production process can be controlled automatic, every producion line only need 5 persons.

vertical-type-mould

The mould could be 80pcs panels mould,60pcs panels mould,40pcs panels mould.
The quantity of panels is depended on the thickness of panels.
The vertical type mould only produce solid lightweight wall panels, such as cement & fly ash&calcium silicate composite sandwich panels, the panels is solid sandwich panels..

Main feature of Wall Panel Production Line:

PLC control system, the mould opening and closing is hydraulic, can be controlled automatic.
The wall panel machine can produce the lightweight panel length of 3M, width of 60cm, thickness of 60-200mm.Panel size also can be produced by customer requirement.
The heating system can be electricity or steam. Demoulding fast, short time conservation, the cost is much less.
Foring moulding chamber is high stiffness. Panel making is high precision, the thickness is prospective, the surface of panel is smooth.
Plastic core tube is lining metal tube, durable in use, Free washing.
Continuous stow net design, cloth mesh uniform, accurate and convenient.
This Vertical type mould is suitable for cement & fly ash&calcium silicate composite sandwich panels, the panels is solid sandwich panels.

lightweight solid wall panel

lightweight-wall-panel

Accessory Equipment:

wall panel machine parts

The specification of calcium silicate composite sandwich panel.

Thickness(mm)	Width(mm)	Length(mm)	Quantity（pcs/mould）	Area(m2/mould）
60	610	2440	80	116.8
75	610	2440	70	102.2
90	610	2440	60	87.6
120	610	2440	50	73
150	610	2440	40	58.4
180	610	2440	30	43.8

The specification of cement&fly ash composite sandwich panel.

Thickness(mm)	Width(mm)	Length(mm)	Quantity（pcs/mould）	Area(m2/mould
60	610	3000	80	144
75	610	3000	70	126
90	610	3000	60	108
120	610	3000	50	90
150	610	3000	40	72
180	610	3000	30	54

The tech date of wall panel production line–vertical type mould

Project name		05	10	15	20
Storage silo		2x80T	2x100T	2x120T	2x150T
Loading system		2×220/2*7.5KW	2×220/2*7.5KW	2×243/2*10KW	2×273/2*11KW
Mixing system		JS500/18.5KW	JS750/22KW	JS1000/30KW	JS1200/35KW
Pumping system		4KW	5KW	7.5KW	11KW
Pre-frothing system		7.5KW	7.5KW	7.5KW	7.5KW
Moulding circulatory system		5.5KW	7.5KW	11KW	13.2KW
Surface material		Calcium silicate board	Calcium silicate board	Calcium silicate board	Calcium silicate board
Sandwich material		Polyphenyl granule	Polyphenyl granule	Polyphenyl granule	Polyphenyl granule
Quantity of panel machine		5	10	15	20
8hours capacity（㎡）	60㎜	1294	2588	3882	5176
	75㎜	1116	2232	3348	4464
	90㎜	937.5	1875	2812	3750
	120㎜	759	1518	2277	3036
	150㎜	624	1248	1872	2496
	180㎜	535	1070	1605	2140

Performance index of Panel

ITEM	Item	index	Measured results
1	dry apparent density，kg/m3，≤	350	Qualified
2	thermal conductivity，W/（m.k）≤	0.07	Qualified
3	heat storage coefficient，m2.k/w，≥	0.9	Qualified
4	compressive strength，MPa，≥	0.50	Qualified
5	4h Water absorption equilibrium，g/(m2.h)≤	50	Qualified
6	compressive strength after immersion，MPa，≥	0.4	Qualified
7	frost-resistance，mass loss，%，≤	5.0	Qualified
8	Frost Resistance，Freezing strength，MPa，≥	0.3	Qualified
9	combustion performance	A1	Qualified