Lightweight Wall Panel Production Line–Vertical Type Mould
Calcium silicate with polyphenyl granule sandwich panel production line is devloped by LONTTO Group. Wall panel production line include Material storage system, polyphenyl granule anticipatory system, automatic feeding system, Mixing system, panel forming machine, pouring system, mould circulatory system.
- Description
- Data Sheets
- Index Of Panel
Production process can be controlled automatic, every producion line only need 5 persons.
- The mould could be 80pcs panels mould,60pcs panels mould,40pcs panels mould.
- The quantity of panels is depended on the thickness of panels.
- The vertical type mould only produce solid lightweight wall panels, such as cement & fly ash&calcium silicate composite sandwich panels, the panels is solid sandwich panels..
Main feature of Wall Panel Production Line:
- PLC control system, the mould opening and closing is hydraulic, can be controlled automatic.
- The wall panel machine can produce the lightweight panel length of 3M, width of 60cm, thickness of 60-200mm.Panel size also can be produced by customer requirement.
- The heating system can be electricity or steam. Demoulding fast, short time conservation, the cost is much less.
- Foring moulding chamber is high stiffness. Panel making is high precision, the thickness is prospective, the surface of panel is smooth.
- Plastic core tube is lining metal tube, durable in use, Free washing.
- Continuous stow net design, cloth mesh uniform, accurate and convenient.
- This Vertical type mould is suitable for cement & fly ash&calcium silicate composite sandwich panels, the panels is solid sandwich panels.
Accessory Equipment:
The specification of calcium silicate composite sandwich panel.
| Thickness(mm) | Width(mm) | Length(mm) | Quantity（pcs/mould） | Area(m2/mould） |
| 60 | 610 | 2440 | 80 | 116.8 |
| 75 | 610 | 2440 | 70 | 102.2 |
| 90 | 610 | 2440 | 60 | 87.6 |
| 120 | 610 | 2440 | 50 | 73 |
| 150 | 610 | 2440 | 40 | 58.4 |
| 180 | 610 | 2440 | 30 | 43.8 |
The specification of cement&fly ash composite sandwich panel.
| Thickness(mm) | Width(mm) | Length(mm) | Quantity（pcs/mould） | Area(m2/mould |
| 60 | 610 | 3000 | 80 | 144 |
| 75 | 610 | 3000 | 70 | 126 |
| 90 | 610 | 3000 | 60 | 108 |
| 120 | 610 | 3000 | 50 | 90 |
| 150 | 610 | 3000 | 40 | 72 |
| 180 | 610 | 3000 | 30 | 54 |
The tech date of wall panel production line–vertical type mould
| Project name | 05 | 10 | 15 | 20 | |
| Storage silo | 2x80T | 2x100T | 2x120T | 2x150T | |
| Loading system | 2×220/2*7.5KW | 2×220/2*7.5KW | 2×243/2*10KW | 2×273/2*11KW | |
| Mixing system | JS500/18.5KW | JS750/22KW | JS1000/30KW | JS1200/35KW | |
| Pumping system | 4KW | 5KW | 7.5KW | 11KW | |
| Pre-frothing system | 7.5KW | 7.5KW | 7.5KW | 7.5KW | |
| Moulding circulatory system | 5.5KW | 7.5KW | 11KW | 13.2KW | |
| Surface material | Calcium silicate board | Calcium silicate board | Calcium silicate board | Calcium silicate board | |
| Sandwich material | Polyphenyl granule | Polyphenyl granule | Polyphenyl granule | Polyphenyl granule | |
| Quantity of panel machine | 5 | 10 | 15 | 20 | |
| 8hours capacity（㎡） | 60㎜ | 1294 | 2588 | 3882 | 5176 |
| 75㎜ | 1116 | 2232 | 3348 | 4464 | |
| 90㎜ | 937.5 | 1875 | 2812 | 3750 | |
| 120㎜ | 759 | 1518 | 2277 | 3036 | |
| 150㎜ | 624 | 1248 | 1872 | 2496 | |
| 180㎜ | 535 | 1070 | 1605 | 2140 | |
Performance index of Panel
| ITEM | Item | index | Measured results |
| 1 | dry apparent density，kg/m3，≤ | 350 | Qualified |
| 2 | thermal conductivity，W/（m.k）≤ | 0.07 | Qualified |
| 3 | heat storage coefficient，m2.k/w，≥ | 0.9 | Qualified |
| 4 | compressive strength，MPa，≥ | 0.50 | Qualified |
| 5 | 4h Water absorption equilibrium，g/(m2.h)≤ | 50 | Qualified |
| 6 | compressive strength after immersion，MPa，≥ | 0.4 | Qualified |
| 7 | frost-resistance，mass loss，%，≤ | 5.0 | Qualified |
| 8 | Frost Resistance，Freezing strength，MPa，≥ | 0.3 | Qualified |
| 9 | combustion performance | A1 | Qualified |
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